Speaker Module Magnetic Substrate Noise Shielding

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Solution Overview

Problem

In high-density mounting configurations for mobile terminal apparatuses, speaker modules are affected by noise emitted from DC-DC converter devices, limiting the flexibility and efficiency of component arrangement.

Innovation Solution

A speaker module configuration that includes a DC-DC converter device with a switching circuit and choke coil, where a magnetic substrate with the choke coil is positioned between the switching circuit and the speaker device, acting as an electromagnetic shield to reduce noise, allowing for closer placement and high-density mounting while maintaining sound quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the speaker device and DC-DC converter device are placed close to each other for high-density mounting, then the mounting density increases, but noise interference from the DC-DC converter affects the speaker device

Engineering Contradiction:
Improvemounting densityVSAvoidnoise interference
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A magnetic substrate is introduced as an intermediary component between the DC-DC converter device and the speaker device. This magnetic substrate serves as an electromagnetic shield that blocks noise radiation from the DC-DC converter while allowing the two devices to be placed in close proximity for high-density mounting.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The magnetic substrate, which inherently has electromagnetic shielding properties, is utilized to convert the harmful noise radiation from the DC-DC converter into a beneficial shielding effect. The magnetic material absorbs or redirects electromagnetic noise, protecting the speaker device while enabling compact arrangement.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If electromagnetic shielding is added to reduce noise, then noise interference decreases, but the device complexity and space occupation increase

Engineering Contradiction:
Improvenoise interferenceVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The magnetic substrate performs multiple functions simultaneously: it serves as the base substrate for mounting the DC-DC converter device, provides electromagnetic shielding to block noise, and acts as a structural support for the entire speaker module. This multi-functionality reduces the need for separate shielding components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electromagnetic shielding function is merged with the substrate function. Instead of adding a separate shielding layer or component, the magnetic substrate itself is designed to provide both mechanical support and electromagnetic protection, combining multiple functions into a single component.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces noise interference, enables closer placement of speaker and DC-DC converter devices, achieving high-density mounting and improved sound quality while maintaining space efficiency.

Implementation Method 1

the magnetic substrate defines and functions as an electromagnetic shield, it is possible to reduce or prevent the noise emitted from the choke coil, the switching circuit device

Methodology Applied
Scientific EffectElectromagnetic shielding: Magnetic Field

Implementation Method 2

a speaker device that converts an electric signal generated using output voltage from the DC-DC converter device into sound

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS10324502B2Speaker module and electronic apparatus
Publication Date: 2019.06.18 MURATA MFG CO LTD
  • US10324502B2 patent drawing
  • US10324502B2 patent drawing
  • US10324502B2 patent drawing

AI summary

A speaker module includes a DC-DC converter device including a switching circuit device and a choke coil connected to the switching circuit device and a speaker device that converts an electric signal generated using output voltage from the DC-DC converter device into sound. A magnetic substrate which includes the choke coil and on which the switching circuit device is mounted is disposed between the switching circuit device and the speaker device.