Speaker Motor Assembly Uniform Magnetic Field

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Solution Overview

Problem

Conventional audio speakers face challenges in achieving enhanced sound production due to inconsistent magnetic field distribution and positioning of magnets relative to the speaker pole, which affects the efficiency of sound wave generation.

Innovation Solution

A motor assembly comprising a pole piece, multiple magnets, a first and second magnetizing ring, and an air gap, where the magnets are positioned to maintain a consistent distance from the pole piece and are surrounded by magnetizing rings to create a uniform magnetic field, enhancing sound production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If magnets are positioned at varying distances from the speaker pole, then the structure is simpler to manufacture, but the magnetic field distribution becomes inconsistent, reducing sound quality

Engineering Contradiction:
Improvemagnetic field distribution consistencyVSAvoidmagnet positioning structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

A magnet positioning ring with a magnet-receiving surface is introduced as an intermediary component between the magnets and the speaker pole. This ring maintains a consistent air gap distance between the magnets and the pole, ensuring uniform magnetic field distribution without requiring complex positioning mechanisms. The magnet-receiving surface provides a standardized interface that simplifies magnet installation while guaranteeing precise positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Force

If magnets are positioned closer to the speaker pole, then the magnetic field strength increases, but the air gap becomes too small, risking magnetic field distortion and reduced reliability

Engineering Contradiction:
Improvemagnetic field strengthVSAvoidmagnetic field stability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The air gap distance between the magnets and the speaker pole is optimized to a specific parameter range. The magnet positioning ring is designed with a thickness that maintains this optimal air gap, ensuring the magnetic field is sufficiently strong for high sound quality while preventing the gap from becoming too small, which would cause magnetic field distortion and reliability issues.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If multiple magnetizing rings are used to improve magnetic field distribution, then sound quality enhances, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvemagnetic field uniformityVSAvoidnumber of magnetizing rings
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Instead of using multiple magnetizing rings throughout the structure, a single magnet positioning ring with a specifically designed magnet-receiving surface is implemented at the critical location where magnets interface with the speaker pole. This localized solution provides the necessary magnetic field uniformity without the complexity and cost of multiple rings, applying the quality enhancement only where it is most needed.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in improved sound quality by maintaining a consistent magnetic field distribution, leading to more efficient sound wave generation and enhanced audio performance.

Implementation Method 1

at least an inner ring that conducts magnetism from the magnets

Methodology Applied
Scientific EffectMagnetic conduction: Magnetism

Implementation Method 2

The electrical signals representing the sound flow through the voice coil and interact with the magnetic field. This causes the voice coil and the coupled diaphragm to oscillate

Methodology Applied
Scientific EffectElectromagnetic interaction: Electromagnetic Induction

Data Source

PatentUS10382874B2Magnetic assembly for speaker device
Publication Date: 2019.08.13 SYSTEMATIC AUDIO LLC
  • US10382874B2 patent drawing
  • US10382874B2 patent drawing
  • US10382874B2 patent drawing

AI summary

The present invention provides methods and systems for a motor assembly that includes a pole piece, at least one magnet, a first magnetizing ring, and an air gap between the pole piece and the first magnetizing ring.