Vehicle Speaker Cabinet Press-Fit Mounting for Larger Resonant Volume

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Solution Overview

Problem

Motor vehicles face challenges in mounting low-frequency loudspeakers due to limited space and the need for large resonant volumes, which often results in poor sound quality and cumbersome installation processes.

Innovation Solution

A speaker assembly arrangement that uses an air-tight press-fit coupling between the speaker cabinet and the vehicle's body part, combined with a slidable guide system to redirect fastening force, allowing for easier and quicker mounting with reduced need for screw fasteners.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If screw fasteners are used to mount the speaker cabinet to the body part, then the connection strength is improved, but the ease of mounting deteriorates due to time-consuming and awkward tightening processes

Engineering Contradiction:
Improveconnection strengthVSAvoidease of mounting
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The mounting system is divided into two independent components: press-fit couplings that provide acoustic sealing and positioning, and separate fasteners that provide mechanical attachment. This segmentation allows each component to be optimized for its specific function, with fasteners positioned for easy access and simplified installation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The press-fit couplings are pre-positioned on the speaker cabinet before mounting to the vehicle body. This preliminary positioning establishes the correct orientation and location, guiding the subsequent fastening operation and eliminating the need for complex alignment procedures during installation.

Inventive Principle:
Principle #10Preliminary action

2Volume of stationary object

If the speaker cabinet is mounted under the vehicle seat to utilize available space, then the space utilization is improved, but the resonant volume deteriorates due to extremely limited space

Engineering Contradiction:
Improveresonant volumeVSAvoidspace availability
Core Design Contradiction:
Volume of stationary objectVSAdaptability or versatility

Solution Approach 1:

The speaker cabinet is designed to nest within the hollow member of the vehicle body, utilizing the three-dimensional space efficiently. The press-fit coupling allows the cabinet to be positioned within the hollow member, creating an integrated assembly that maximizes the use of available vehicle space while maintaining adequate resonant volume for audio performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If multiple screw fasteners in different orientations are used to secure the speaker cabinet, then the mounting reliability is improved, but the device complexity deteriorates due to multiple fastener types and orientations

Engineering Contradiction:
Improvemounting reliabilityVSAvoidfastener complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The press-fit coupling serves multiple functions simultaneously: it provides acoustic sealing between the speaker cabinet and vehicle body, establishes precise positioning, and guides the fastening operation. This multi-functionality reduces the need for specialized components and simplifies the overall mounting system while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8139783B2Speaker assembly arrangement for a vehicle and method of mounting a speaker
Publication Date: 2012.03.20 HARMAN BECKER AUTOMOTIVE SYST GMBH
  • US8139783B2 patent drawing
  • US8139783B2 patent drawing
  • US8139783B2 patent drawing

AI summary

A speaker assembly arrangement for a vehicle is provided that includes a speaker unit including a speaker cabinet defining a first volume and a body part of a vehicle including a hollow member defining a second volume. The speaker cabinet is acoustically coupled to the hollow member by a press-fit coupling having a press-fit direction and mounted on the body part by at least one fastener having a fastening direction substantially perpendicular to the press-fit direction. The body part comprises a first guide arranged and configured to slidably engage with a second guide arranged on the speaker cabinet so that force on the speaker cabinet in the fastening direction is at least in part redirected to the press-fit direction by the slidable engagement of the first guide and the second guide.