Speaker System Protruding Support for Activated Carbon Adsorption

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Solution Overview

Problem

Conventional small-size speaker systems face challenges in reproducing bass sound due to acoustic stiffness limitations, as the reproduction limit of bass sound is determined by the cabinet capacity, and existing techniques using activated carbon struggle to maintain effective air gaps and shape integrity, especially in miniaturized systems.

Innovation Solution

A speaker system design featuring a cabinet with protruding sections that support and secure the gas adsorbing material, such as activated carbon, to increase the contact area and equivalent chamber capacity, reducing acoustic loss and maintaining the shape even in irregularly shaped chambers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If activated carbon is used as gas adsorbing material in conventional speaker systems, then the bass sound reproduction is improved, but the shape of activated carbon cannot be maintained due to deformation by vibration

Engineering Contradiction:
Improvebass sound reproductionVSAvoidshape of activated carbon
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces a supporting material as an intermediary between the activated carbon and the cabinet. This supporting material has a netted structure with pores that allows air to pass through while providing mechanical support to the activated carbon, preventing its deformation under vibration. The supporting material acts as a mediator that maintains the functional relationship between the activated carbon and the acoustic environment while protecting the activated carbon's structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the speaker system is miniaturized, then the cabinet size is reduced, but the contact area between activated carbon and chamber space is insufficient

Engineering Contradiction:
Improvecabinet sizeVSAvoidcontact area between activated carbon and chamber space
Core Design Contradiction:
Volume of moving objectVSArea of stationary object

Solution Approach 1:

The supporting material is designed with a porous netted structure that has pores allowing air to pass through. This porous structure enables the supporting material to provide mechanical support while maintaining acoustic permeability. The porosity allows the material to fulfill dual functions: structural support for the activated carbon and acoustic transparency for the bass sound reproduction, effectively solving the space limitation in miniaturized speaker systems.

Inventive Principle:
Principle #31Porous materials

3Ease of manufacture

If conventional supporting material is used, then activated carbon is supported, but air gaps cannot be formed effectively due to deformation

Engineering Contradiction:
Improvesupporting structureVSAvoidair gap formation
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The supporting material is designed with inherent flexibility through its netted structure. This dynamic structure can adapt to vibrations and pressure changes without losing its ability to maintain air gaps. The flexible netted structure allows the supporting material to dynamically respond to operational conditions while consistently providing the necessary support for air gap formation, ensuring reliable performance under varying conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the reproduction bandwidth of bass sounds, improves sound pressure levels, and allows for easier formation of sound paths in compact spaces, ensuring effective gas adsorption and retention even in vibrational environments like vehicles or portable devices.

Implementation Method 1

air molecules inside the chamber are adsorbed by the activated carbon 103 depending on the pressure inside the chamber

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS7743877B2Speaker system
Publication Date: 2010.06.29 PANASONIC HOLDINGS CORP
  • US7743877B2 patent drawing
  • US7743877B2 patent drawing
  • US7743877B2 patent drawing

AI summary

A speaker system that includes a speaker unit, a cabinet, a plurality of protruding materials, and a gas adsorbing material. The cabinet forms a chamber at a backside of the speaker unit. The plurality of protruding materials are formed inside the chamber and connected to the cabinet. The gas adsorbing material is supported, in a space, by the plurality of protruding materials. Accordingly, it is possible to easily increase a contact area between the gas adsorbing material and the space theresurrounding.