Speaker Support Member for Acoustic Volume Expansion

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Solution Overview

Problem

The volume of a speaker unit in a mobile electronic device is limited by the device's inner space, leading to constraints on the sizes of other components and excessive vibration of the thin back plate during operation.

Innovation Solution

The electronic device incorporates a support member with a first portion surrounding the speaker unit and a second portion extending to cover the printed circuit board, creating additional fluid communication spaces that expand the volume without increasing the physical space occupied by the speaker unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the volume of the speaker unit is increased, then the sound quality is improved, but the sizes of other components (e.g., printed circuit board and battery) are limited

Engineering Contradiction:
Improvespeaker unit volumeVSAvoidcomponent size constraints
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The support member extends in the vertical direction (thickness direction) to create additional acoustic volume without increasing the horizontal footprint. By forming a sealed cavity between the support member and the back plate, the patent utilizes the third dimension (depth/thickness) to expand the effective speaker volume while maintaining compact horizontal dimensions that accommodate other components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The support member structure is nested within the existing device housing, with the first portion surrounding the speaker unit and the second portion extending to cover the printed circuit board. This nested configuration creates additional acoustic volume by utilizing the space between the speaker unit and the back plate, effectively nesting the acoustic cavity within the existing device structure without requiring additional external space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If the speaker unit volume is increased, then the sound quality is improved, but the physical space occupied by the speaker unit increases

Engineering Contradiction:
Improvespeaker unit volumeVSAvoidspace occupied by speaker unit
Core Design Contradiction:
Volume of moving objectVSVolume of stationary object

Solution Approach 1:

The support member extends in the vertical direction (thickness direction) to create additional acoustic volume without increasing the horizontal footprint. By forming a sealed cavity between the support member and the back plate, the patent utilizes the third dimension (depth/thickness) to expand the effective speaker volume while maintaining compact horizontal dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The support member is divided into two functional portions: a first portion that surrounds the speaker unit to form the acoustic cavity, and a second portion that extends to cover the printed circuit board. This segmentation allows the structure to provide both acoustic volume enhancement and structural support without requiring a single large-volume component.

Inventive Principle:
Principle #1Segmentation

3Length of stationary object

If a thin back plate is used, then the device thickness is reduced, but the back plate excessively vibrates when the speaker unit operates

Engineering Contradiction:
Improveback plate thicknessVSAvoidback plate vibration
Core Design Contradiction:
Length of stationary objectVSStability of the object's composition

Solution Approach 1:

The support member acts as an intermediary structure between the speaker unit and the back plate. It provides mechanical support and stabilization to prevent excessive vibration of the thin back plate during speaker operation, while simultaneously creating the sealed acoustic cavity. The support member mediates between the need for a thin back plate and the need for vibration stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The support member appears to be made of a rigid material that provides structural support to the thin back plate, creating a composite structure that combines the thin back plate with the stiffer support member to reduce vibration while maintaining overall device thickness.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances sound quality by providing an expanded volume for the speaker unit within the limited inner space of the device, reducing the risk of excessive vibration and improving audio performance.

Implementation Method 1

a second space in fluid communication with the first space is formed between the first portion and the surface of the speaker unit. The second portion and the first printed circuit board form at least a portion of a substantially sealed third space in fluid communication with the second space.

Methodology Applied
Scientific EffectFluid communication:

Data Source

PatentUS20250142238A1Electronic device comprising speaker unit
Publication Date: 2025.05.01 SAMSUNG ELECTRONICS CO LTD
  • US20250142238A1 patent drawing
  • US20250142238A1 patent drawing
  • US20250142238A1 patent drawing

AI summary

An electronic device is provided. The electronic device includes a housing, a first printed circuit board, a speaker unit including a speaker housing and a diaphragm, and a support member including a first portion surrounding a portion of the speaker unit and spaced apart from a surface of the speaker unit by a predetermined gap and a second portion extending from the first portion to cover a surface of a portion of the first printed circuit board. A first space located on one side of the diaphragm is formed in the speaker housing, and a second space in fluid communication with the first space is formed between the first portion and the surface of the speaker unit. The second portion and the first printed circuit board form at least a portion of a substantially sealed third space in fluid communication with the second space.