Thermal Limiter for Panel Speaker Surface Temperature Control

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Solution Overview

Problem

Conventional audio loudspeakers in electronic devices, such as smartphones, inefficiently convert electrical power to acoustic power, resulting in excessive heat generation, which can lead to temperature fluctuations in the device, affecting both performance and user experience.

Innovation Solution

An adaptive control circuit that includes a temperature sensor, an audio limiter, and a thermal model dynamics module to regulate audio input power, ensuring the device's surface temperature remains within a target range by predicting temperature changes and adjusting power delivery based on sensed and estimated temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If audio input power to the speaker is increased to improve sound output, then acoustic power is improved, but heat generation increases causing surface temperature to exceed target temperature

Engineering Contradiction:
Improveacoustic powerVSAvoidsurface temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The system continuously monitors surface temperature via a temperature sensor and uses this feedback to dynamically adjust the audio input power through an audio limiter. When the surface temperature approaches or exceeds the target temperature, the audio limiter reduces the audio input power to the speaker, preventing further temperature rise. This closed-loop feedback control resolves the contradiction by automatically balancing acoustic power output with thermal management.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The audio limiter dynamically adjusts the audio input power based on real-time temperature conditions rather than maintaining a fixed power level. The system transitions between different power states (full power, reduced power, or muted) depending on the thermal state, allowing the speaker to operate at high acoustic power when thermally safe and automatically reducing power when temperature constraints are violated.

Inventive Principle:
Principle #15Dynamics

2Temperature

If audio input power is reduced to maintain surface temperature below target temperature, then surface temperature is controlled, but acoustic power output is reduced

Engineering Contradiction:
Improvesurface temperatureVSAvoidacoustic power
Core Design Contradiction:
TemperatureVSPower

Solution Approach 1:

The system applies preliminary anti-action by proactively reducing audio input power before the surface temperature exceeds the target temperature. The audio limiter monitors temperature trends and preemptively attenuates the audio signal when temperature approaches unsafe levels, preventing thermal runaway while maintaining acceptable acoustic output during transient conditions.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system employs periodic temperature sampling and power adjustment cycles. The temperature sensor continuously monitors surface temperature, and the audio limiter periodically adjusts power delivery based on these measurements, creating a rhythmic control pattern that balances thermal management with acoustic performance rather than maintaining a static power level.

Inventive Principle:
Principle #19Periodic action

3Duration of action of moving object

If the device operates at high audio power for extended periods, then acoustic performance is maintained, but heat accumulation causes surface temperature to rise above target temperature

Engineering Contradiction:
Improveduration of audio playbackVSAvoidsurface temperature
Core Design Contradiction:
Duration of action of moving objectVSTemperature

Solution Approach 1:

The system implements beforehand cushioning by maintaining a thermal safety margin below the maximum allowable temperature. The audio limiter is configured with a target temperature that provides a cushion below critical thermal thresholds, allowing the device to operate for extended periods at high power while preventing heat accumulation from causing unsafe temperature rises. This preventive approach enables prolonged audio playback without thermal damage.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively maintains the device's surface temperature within a safe range, minimizing thermal variations and improving the listening experience by optimizing power usage and heat dissipation.

Implementation Method 1

a temperature sensor configured to sense a temperature internal to the electronic device

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

a speaker... a portion of the audio input to the speaker may be dissipated as heat

Methodology Applied
Scientific EffectElectroacoustic conversion:

Implementation Method 3

a portion of the heat may propagate to and heat the surface of the electronic device

Methodology Applied
Scientific EffectHeat propagation: Conduction (thermal)

Data Source

PatentUS11638093B2Thermal limiter for a panel speaker
Publication Date: 2023.04.25 WAVES AUDIO
  • US11638093B2 patent drawing
  • US11638093B2 patent drawing
  • US11638093B2 patent drawing

AI summary

Controlling temperature of a surface of the electronic device. The electronic device includes: a speaker, an adaptive control circuit configured to receive an audio input signal responsive to an audio input power to the speaker and a temperature sensor configured to sense a temperature internal to the electronic device. A temperature signal responsive to the sensed temperature is input to the adaptive control circuit. Responsive to the audio input signal and the temperature signal a power control signal is computed by the adaptive control circuit so that a temperature of the surface of the electronic device at a later time approaches a previously determined target temperature. An audio limiter is configured to limit the audio input power to the speaker responsive to the power control signal.