Specimen Staining for SEM FIB Imaging Contrast

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Solution Overview

Problem

Thick specimens, such as polymers and biological tissues, often face poor contrast issues due to low diffusion rates of heavy metal staining agents, leading to inadequate staining of the interior while over-staining the surface, making it difficult to obtain clear images in microscopy.

Innovation Solution

A method where the specimen is repeatedly exposed to a staining agent after each removal of a surface layer, using a thin layer staining technique, typically 20 nm, to maintain optimal staining levels and improve resolution, and employing differential staining with multiple agents to enhance image clarity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If heavy metal staining agents are used to stain thick specimens, then contrast is improved, but the interior becomes inadequately stained while the surface becomes over-stained

Engineering Contradiction:
Improveimage contrastVSAvoidstaining uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The specimen is divided into multiple thin slices through sequential removal of surface layers. Each slice is stained individually, ensuring uniform staining thickness. This segmentation allows the staining agent to penetrate each thin layer adequately without over-staining, resolving the contradiction between achieving sufficient contrast and maintaining staining uniformity throughout the specimen depth.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If the specimen is stained to adequate level throughout, then contrast is improved, but processing time increases due to repeated staining cycles

Engineering Contradiction:
Improveimage contrastVSAvoidprocessing time
Core Design Contradiction:
Illumination intensityVSLoss of time

Solution Approach 1:

The staining process is integrated continuously with the slicing process. After each surface layer is removed, the exposed slice is immediately stained before the next removal cycle begins. This continuous alternation of slicing and staining eliminates idle time, ensures each slice is optimally stained, and maintains steady progress through the specimen, thereby achieving uniform contrast without excessive processing delays.

Inventive Principle:
Principle #20Continuity of useful action

3Manufacturing precision

If thick specimens are stained as a whole, then staining uniformity is maintained, but diffusion rate of staining agent becomes insufficient

Engineering Contradiction:
Improvestaining uniformityVSAvoiddiffusion rate
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The thick specimen is segmented into multiple thin slices by sequentially removing surface layers. Each thin slice presents a reduced thickness that allows the staining agent to diffuse through the entire depth within the available time. This segmentation overcomes the diffusion limitation by ensuring the agent can reach adequate concentration throughout each slice, achieving both uniformity and sufficient staining speed.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures consistent and improved contrast by focusing on thin layers, reducing processing time, and allowing for differential staining, resulting in enhanced image resolution and reduced deformation of the specimen.

Implementation Method 1

Where the beam of electrons impinges on the specimen, secondary radiation, such as secondary electrons, backscattered electron, X-rays and light, may be emitted in response to the bombardment with the impinging electrons.

Methodology Applied
Scientific EffectSecondary radiation emission: Photoelectric Effect

Implementation Method 2

The column emits a focused beam of energetic ions, such as a beam of Ga+ ions with an energy of e.g. 40 keV. Where the beam of ions impinges on the specimen, material is removed.

Methodology Applied
Scientific EffectIon bombardment: Ion Beam

Implementation Method 3

For stains to be effective, they have to preferentially bind to some parts of the specimen, thereby differentiating between different parts of the specimen.

Methodology Applied
Scientific EffectPreferential binding: Adsorption

Data Source

PatentUS8431896B2Method for obtaining images from slices of specimen
Publication Date: 2013.04.30 FEI CO
  • US8431896B2 patent drawing
  • US8431896B2 patent drawing
  • US8431896B2 patent drawing

AI summary

The invention relates to a method for obtaining images from slices of a specimen, the method comprising: repeatedly obtaining an image of the surface layer of the specimen (1) and removing the surface layer of the specimen, thereby bringing the next slice to the surface; characterized in that after at least one of the removals of a surface layer the specimen is exposed to a staining agent. This method is especially suited for use in a particle-optical instrument equipped with both a scanning electron microscope column (20) and a focused ion beam column (10). The specimen can e.g. be stained in situ by admitting a gas, such as OsO4 (osmiumtetroxide), to the specimen. This method also makes it possible to perform differential staining by first making an image of the specimen exposed to a first staining agent, and subsequently making an image of the specimen when it is additionally stained by a second staining agent.