Speckle Surface Sensing via Coherent Radiation

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Solution Overview

Problem

Current surface sensing technologies face challenges in accurately measuring the location, orientation, and motion of complex surfaces, particularly in creating precise three-dimensional images and dimensional data, due to limitations in precision, range resolution, and accessibility issues inherent in triangulation-based approaches.

Innovation Solution

A surface sensing apparatus utilizing coherent radiation sources to create speckle patterns with varying illumination states, combined with a processor and sensor system to determine speckle shifts and calculate surface parameters, such as height and orientation, through a combination of waist offset and illumination direction adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If triangulation-based approaches are used for surface sensing, then measurement capability is provided, but precision and range resolution are limited

Engineering Contradiction:
Improvesurface measurement precisionVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional triangulation-based mechanical/optical systems with a speckle correlation system using coherent radiation sources. The system uses a radiation source to create speckle patterns on the target surface, and a sensor to detect speckle intensity changes, eliminating the need for complex triangulation geometry and improving precision while reducing system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes illumination parameters (radiation angle, wavelength, intensity) to create varying illumination states that produce different speckle patterns. By analyzing speckle intensity changes across multiple illumination states, the system achieves high-precision surface measurement without requiring complex triangulation setups.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If traditional surface sensing methods are used, then basic measurement is possible, but shadowing and surface-access issues occur

Engineering Contradiction:
Improvesurface accessibilityVSAvoidshadowing effects
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system employs periodic variation of illumination states by changing radiation angles and wavelengths sequentially. Multiple illumination states are applied in sequence, allowing the sensor to capture speckle patterns from different angles and wavelengths, which eliminates shadowing effects and improves surface accessibility for complex geometries.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system adds wavelength as an additional dimension to the illumination variable space. By using coherent radiation sources with different wavelengths and combining this with angular variation, the system creates a multi-dimensional illumination space that provides multiple viewing paths around obstacles, reducing shadowing and improving access to complex surfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If multi-state illumination is implemented, then measurement precision is improved, but system complexity increases

Engineering Contradiction:
Improvesurface parameter precisionVSAvoidillumination control complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses a single coherent radiation source that can operate at multiple wavelengths and be directed at multiple angles through optical elements. This multi-functional source replaces what would otherwise require multiple separate radiation sources and control systems, achieving high measurement precision while keeping the device relatively simple.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces optical intermediaries such as beam splitters, mirrors, and waveplates to control the illumination states. These intermediary optical elements enable a single radiation source to produce multiple illumination states (different angles and wavelengths) without requiring complex electronic control systems, thereby improving precision while managing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-precision, cost-effective measurement of surface properties without shadowing or surface-access issues, suitable for a wide range of applications from microscopic to laser-radar scales, with enhanced range resolution and precision compared to existing methods.

Implementation Method 1

at least one source of coherent radiation capable of outputting at least one wavelength emission to create a first illumination state and to illuminate a surface to create a first speckle pattern

Methodology Applied
Scientific EffectSpeckle pattern formation: Interference

Data Source

PatentUS11781855B2Surface sensing probe and methods of use
Publication Date: 2023.10.10 SHIRLEY LYLE G
  • US11781855B2 patent drawing
  • US11781855B2 patent drawing
  • US11781855B2 patent drawing

AI summary

Disclosed is a surface sensing apparatus, one embodiment having a source of coherent radiation capable of outputting wavelength emissions to create a first illumination state to illuminate a surface and create a first speckle pattern, an emission deviation facility capable of influencing the emission to illuminate the surface and create a second illumination state and a second speckle pattern, and a sensor capable of sensing a representation of the first and a second speckle intensity from the first and second speckle pattern. Also disclosed are methods of sensing properties of the surface, one embodiment comprising the steps of illuminating the surface having a first surface state with the source of coherent radiation emission, sensing a first speckle intensity from the surface, influencing a relationship of the surface to the emission to create a second surface state and sensing a second speckle intensity from the surface at the second surface state.