Spectrally Multiplexed Diode Pump Modules for Fiber Laser Brightness

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The power scaling of fiber lasers is limited by nonlinear processes and thermal effects, and existing methods fail to effectively address these limitations, hindering further power scaling and improving beam quality.

Innovation Solution

The method involves generating pump beams at multiple wavelengths corresponding to ytterbium absorption peaks, combining these beams using wavelength and polarization multiplexing, and directing them into a gain fiber to produce a brighter optical output, thereby increasing the SRS threshold and maintaining beam quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If single-wavelength pump sources are used, then the system is simple, but the brightness and power scaling are limited

Engineering Contradiction:
ImprovebrightnessVSAvoidsystem complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple diode laser sources operating at different wavelengths (900-930 nm and 970-980 nm) into a single pump beam that simultaneously excites ytterbium-doped fiber at multiple absorption peaks, thereby increasing overall pump brightness without proportionally increasing system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pump source is segmented into multiple wavelength components that target different absorption peaks of the ytterbium-doped gain medium, allowing each wavelength to contribute independently to the overall pumping efficiency and brightness

Inventive Principle:
Principle #1Segmentation

2Power

If pump power is increased to scale up laser output, then power scaling is achieved, but nonlinear processes and thermal effects worsen

Engineering Contradiction:
Improvelaser output powerVSAvoidnonlinear processes and thermal effects
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent changes the spectral parameters of the pump source by incorporating multiple wavelengths that match different absorption peaks of ytterbium, improving pump absorption efficiency and reducing the total pump power required, thereby mitigating thermal effects and nonlinear processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the typically harmful thermal effects into a benefit by using multiple wavelengths to more efficiently couple pump power into the gain medium, reducing wasted energy and improving overall system efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If multiple wavelengths are combined, then brightness and power scaling improve, but the system complexity increases

Engineering Contradiction:
Improvepower scaling efficiencyVSAvoidmultiplexing system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs optical components such as dichroic mirrors and fiber combiners that serve multiple functions: wavelength separation, beam combining, and mode matching, thereby reducing overall system complexity despite the multi-wavelength approach

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the generation of high-power continuous-wave fiber laser outputs exceeding 5 kW without significant stimulated Raman scattering, with improved beam quality and increased brightness, enabling more efficient power scaling.

Implementation Method 1

generating one or more pump beams from respective diode lasers at a first wavelength, generating one or more pump beams from respective diode lasers at a second wavelength

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 2

combining at least one of the one or more pump beams at the first wavelength with at least one of the one or more pump beams at the second wavelength to form at least one combined pump beam

Methodology Applied
Scientific EffectWavelength multiplexing: Dispersion (of waves)

Implementation Method 3

a first polarization multiplexer situated to receive and combine a first subset of the first plurality of laser beams having a first polarization state and a second subset of the first plurality of laser beams having a second polarization state orthogonal to the first polarization state

Methodology Applied
Scientific EffectPolarization multiplexing: Polarisation

Implementation Method 4

focusing optics situated to receive and focus the combined laser beams

Methodology Applied
Scientific EffectOptical focusing: Focusing

Implementation Method 5

the gain fiber includes a ytterbium-doped core, and the first wavelength corresponds to a ytterbium absorption peak or band associated with the wavelength range of 900 nm to 930 nm, and the second wavelength corresponds to a ytterbium absorption peak or band associated with the wavelength range of 970 nm to 980 nm

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Data Source

PatentEP3430692B1Spectrally multiplexing diode pump modules to improve brightness
Publication Date: 2022.05.25 NLIGHT INC
  • EP3430692B1 patent drawingFigure 1A~1D
  • EP3430692B1 patent drawingFigure 2~3
  • EP3430692B1 patent drawingFigure 4A~4B

AI summary

A method of spectrally multiplexing diode pump modules to increase brightness includes generating one or more pump beams from respective diode lasers at a first wavelength in a diode laser package, generating one or more pump beams from respective diode lasers at a second wavelength different from the first wavelength in the diode laser package, wavelength combining at least one of the pump beams at the first wavelength with at least one of the pump beams at the second wavelength to form one or more combined pump beams, and receiving the combined pump beams in a pump fiber coupled to the diode laser package. Laser systems can include multi- wavelength pump modules and a gain fiber having a core actively doped so as to have an absorption spectrum corresponding to the multiple wavelength, the gain fiber situated to receive the pump light and to produce an output beam at an output wavelength.