Spectral Phosphor Combining for High-CRI Bright Light Sources

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Solution Overview

Problem

Existing light generating systems face challenges in achieving high intensity and color rendering index (CRI) while managing heat effectively, especially when using garnet phosphors that require red emission to enhance CRI.

Innovation Solution

A light generating system comprising one or more pump light sources, a first luminescent material, a second luminescent material, and optics, where the first luminescent material converts pump light into light with a first spectral power distribution, and the second luminescent material converts pump light into light with a second spectral power distribution, different from the first. The optics include wavelength-dependent components to spectrally separate and combine the light emissions, allowing for individual control of light contributions and thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If red emitting phosphors are combined with garnet phosphors to increase CRI, then color rendering index is improved, but thermal management becomes more difficult due to increased temperature of garnet phosphor during pumping

Engineering Contradiction:
Improvecolor rendering indexVSAvoidtemperature of garnet phosphor
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent divides the single phosphor conversion system into two separate phosphor conversion paths. The pump light is split to excite a first phosphor material and a second phosphor material independently. The first phosphor converts pump light to a first wavelength range, and the second phosphor converts pump light to a second wavelength range including enhanced red emission. This segmentation allows independent thermal management of each phosphor material, preventing the temperature rise issue that occurs when red phosphors are directly combined with garnet phosphors in a single conversion path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an optical system with wavelength-dependent optics as an intermediary between the two phosphor conversion paths. This optical system combines the light from the first and second phosphor materials while managing their spectral overlap. The intermediary optical system enables the integration of enhanced red emission from the second phosphor with the output from the first phosphor, achieving improved CRI without direct thermal interaction between the phosphor materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If multiple light sources are combined to create intense light source, then brightness is improved, but device complexity increases

Engineering Contradiction:
ImprovebrightnessVSAvoiddevice complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges two phosphor conversion paths into a single integrated light generating device. Instead of using separate laser sources and combining their outputs (which would increase complexity), the invention uses a single pump light source that simultaneously excites both the first and second phosphor materials. The optical system then combines the emitted light from both phosphors, achieving high brightness through integrated phosphor conversion rather than through combination of multiple independent light sources.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single pump light source performs multiple functions by simultaneously exciting both the first and second phosphor materials. This multi-functional approach allows one light source to generate multiple wavelength ranges that are then combined to create the final intense light output, reducing the number of components needed compared to using multiple specialized light sources.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If spectral overlap between phosphors is increased to improve CRI, then color rendering is enhanced, but thermal management becomes more challenging

Engineering Contradiction:
Improvecolor renderingVSAvoidthermal energy
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent segments the phosphor conversion process into two independent paths, each with its own phosphor material excited by pump light. The first phosphor converts pump light to a first wavelength range, and the second phosphor converts pump light to a second wavelength range with enhanced red emission. By maintaining independent conversion paths, the system achieves spectral overlap for improved CRI while preventing thermal energy accumulation that would occur in a single high-power conversion path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operational parameters of the phosphor conversion system by using two different phosphor materials with different excitation and emission characteristics. This parameter change allows the system to achieve the desired spectral overlap for improved color rendering while distributing the thermal load across two separate conversion processes, thereby improving thermal management and reducing energy loss as heat.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high intensity and improved CRI by effectively combining the light emissions from different luminescent materials, while also allowing for individual control of thermal management, thus overcoming the limitations of traditional systems.

Implementation Method 1

the first luminescent material is configured to convert at least part of the pump light source light into first luminescent material light having a first spectral power distribution

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the second luminescent material is configured to convert at least part of the pump light source light into second luminescent material light having a second spectral power distribution

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

the first wavelength dependent optics is configured downstream of the first luminescent material, and is configured to spectrally separate the first luminescent material light into a first part of the first luminescent material light and a second part of the first luminescent material light

Methodology Applied
Scientific EffectWavelength-dependent optical filtering: Filter (optical)

Implementation Method 4

the second wavelength dependent optics is configured to spectrally combine the first part of the first luminescent material light, the second part of the first luminescent material light, and the second luminescent material light

Methodology Applied
Scientific EffectWavelength-dependent optical combining: Filter (optical)

Data Source

PatentEP4217797B1Increased red content in high CRI high brightness light source
Publication Date: 2025.04.16 SIGNIFY HOLDING BV
  • EP4217797B1 patent drawingFigure 1~2A
  • EP4217797B1 patent drawingFigure 2B~2C
  • EP4217797B1 patent drawingFigure 3A~3B

AI summary

The invention provides a light generating system (1000), comprising (i) one or more pump light sources (100), (ii) a first luminescent material (210), (iii) a second luminescent material (220), and (iv) optics (400), wherein: (A) the one or more pump light sources (100) are configured to generate pump light source light (101); (B) the first luminescent material (210) is configured to convert at least part of the pump light source light (101) into first luminescent material light (211) having a first spectral power distribution; the second luminescent material (220) is configured to convert at least part of the pump light source light (101) into second luminescent material light (221) having a second spectral power distribution, different from the first spectral power distribution; and wherein the spectral power distribution of one of the first luminescent material light (211) and the second luminescent material light (221) overlaps with 5-50% of the spectral power distribution of the other; (C) the optics (400) comprise a first wavelength dependent optics (410) and a second wavelength dependent optics (420); wherein the first wavelength dependent optics (410) is configured downstream of the first luminescent material (210), and configured to spectrally separate the first luminescent material light (211) into a first part (1211) of the first luminescent material light (211) and a second part (2211) of the first luminescent material light (211) into two directions; (D) the second wavelength dependent optics (420) is configured downstream of (i) the first wavelength dependent optics (410) and (ii) the second luminescent material (220); and wherein the second wavelength dependent optics (420) is configured to spectrally combine the first part (1211) of the first luminescent material light (211), the second part (2211) of the first luminescent material light (211), and the second luminescent material light (221); and (E) the light generating system (1000) is configured to generate system light (1001) comprising one or more of the pump light source light (101), the first luminescent material light (211), and the second luminescent material light (221).