Spectrometer Adapter Segmentation for Sterilization

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Solution Overview

Problem

Existing adapters for infrared spectrometers in medical applications face challenges with sterilization, where plastic windows degrade, and previous solutions either increase measurement time or introduce errors due to carbon dioxide contamination from medical personnel.

Innovation Solution

A plastic adapter with a through-channel and side openings for infrared radiation, covered with a permeable film to ensure accurate gas analysis while withstanding sterilization, minimizing measurement errors and maintaining optical integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If plastic windows are used in disposable adapters, then manufacturing cost is reduced, but optical stability and durability during sterilization deteriorate

Engineering Contradiction:
Improvemanufacturing costVSAvoidoptical stability during sterilization
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The adapter is divided into two functional parts: a disposable adapter body (housing, inlet, outlet, through-channel) made of inexpensive plastic, and a reusable sapphire window assembly. This segmentation allows the critical optical component to be separated from the disposable portion, enabling cost-effective single-use adapters while maintaining optical stability through the durable sapphire window that can withstand sterilization processes.

Inventive Principle:
Principle #1Segmentation

2Reliability

If sapphire windows are used in reusable adapters, then optical stability and sterilization resistance are improved, but manufacturing cost increases

Engineering Contradiction:
Improvesterilization resistanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The adapter system is segmented into disposable and reusable components. The expensive sapphire window is isolated in a reusable assembly that can be sterilized and reused, while the adapter body is disposable and inexpensive. This resolves the contradiction by allocating the high-cost, high-durability material only where necessary for long-term reliability.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If window thickness is reduced to match adapter wall thickness, then manufacturing simplicity is improved, but optical performance and durability deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidoptical performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The window is separated from the adapter body into a distinct component with its own optimized thickness. This allows the window to have the ideal thickness for optical performance and durability (thicker than adapter walls) without compromising manufacturing simplicity, as the window is a separately manufactured component that can be precisely controlled in thickness during its own production process.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If adhesive bonds are used to attach windows, then assembly simplicity is improved, but bond integrity during sterilization deteriorates

Engineering Contradiction:
Improveassembly simplicityVSAvoidbond integrity during sterilization
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The adhesive bonding function is extracted and replaced with a mechanical retention mechanism. The window is attached to the adapter body using a retention ring or clamping structure that physically secures the window without relying on adhesive bonds. This eliminates the vulnerability to adhesive degradation during sterilization while maintaining assembly simplicity through the mechanical retention system.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adapter provides reliable, cost-effective, and accurate gas analysis by maintaining optical properties and preventing carbon dioxide contamination, ensuring precise measurement results.

Implementation Method 1

the base body has at least two openings arranged on opposite sides of the through-channel... through which radiation, in particular infrared radiation, can be directed in such a way that the radiation cuts through the passage channel

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

covered with a permeable film to ensure accurate gas analysis while withstanding sterilization, minimizing measurement errors and maintaining optical integrity

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentEP4080192A1Adapter
Publication Date: 2022.10.26 LOWENSTEIN MEDICAL TECH SA
  • EP4080192A1 patent drawingFigure 1
  • EP4080192A1 patent drawingFigure 2
  • EP4080192A1 patent drawingFigure 3

AI summary

The invention relates to an adapter for use with spectrometers for the analysis of gases, comprising a housing that includes a base body, a receiving device for receiving a spectrometer, a housing inlet and a housing outlet, wherein the housing inlet comprises an inlet opening and the housing outlet an outlet opening, and with a through-channel arranged between the inlet opening and the outlet opening, and wherein the base body is arranged between the housing inlet and the housing outlet, characterized in that the base body has at least two openings arranged on opposite sides of the through-channel.