Spectrometer Adapter Segmentation for Sterilization
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing adapters for infrared spectrometers in medical applications face challenges with sterilization, where plastic windows degrade, and previous solutions either increase measurement time or introduce errors due to carbon dioxide contamination from medical personnel.
Innovation Solution
A plastic adapter with a through-channel and side openings for infrared radiation, covered with a permeable film to ensure accurate gas analysis while withstanding sterilization, minimizing measurement errors and maintaining optical integrity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If plastic windows are used in disposable adapters, then manufacturing cost is reduced, but optical stability and durability during sterilization deteriorate
Solution Approach 1:
The adapter is divided into two functional parts: a disposable adapter body (housing, inlet, outlet, through-channel) made of inexpensive plastic, and a reusable sapphire window assembly. This segmentation allows the critical optical component to be separated from the disposable portion, enabling cost-effective single-use adapters while maintaining optical stability through the durable sapphire window that can withstand sterilization processes.
2Reliability
If sapphire windows are used in reusable adapters, then optical stability and sterilization resistance are improved, but manufacturing cost increases
Solution Approach 1:
The adapter system is segmented into disposable and reusable components. The expensive sapphire window is isolated in a reusable assembly that can be sterilized and reused, while the adapter body is disposable and inexpensive. This resolves the contradiction by allocating the high-cost, high-durability material only where necessary for long-term reliability.
3Device complexity
If window thickness is reduced to match adapter wall thickness, then manufacturing simplicity is improved, but optical performance and durability deteriorate
Solution Approach 1:
The window is separated from the adapter body into a distinct component with its own optimized thickness. This allows the window to have the ideal thickness for optical performance and durability (thicker than adapter walls) without compromising manufacturing simplicity, as the window is a separately manufactured component that can be precisely controlled in thickness during its own production process.
4Device complexity
If adhesive bonds are used to attach windows, then assembly simplicity is improved, but bond integrity during sterilization deteriorates
Solution Approach 1:
The adhesive bonding function is extracted and replaced with a mechanical retention mechanism. The window is attached to the adapter body using a retention ring or clamping structure that physically secures the window without relying on adhesive bonds. This eliminates the vulnerability to adhesive degradation during sterilization while maintaining assembly simplicity through the mechanical retention system.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The adapter provides reliable, cost-effective, and accurate gas analysis by maintaining optical properties and preventing carbon dioxide contamination, ensuring precise measurement results.
Implementation Method 1
the base body has at least two openings arranged on opposite sides of the through-channel... through which radiation, in particular infrared radiation, can be directed in such a way that the radiation cuts through the passage channel
Implementation Method 2
covered with a permeable film to ensure accurate gas analysis while withstanding sterilization, minimizing measurement errors and maintaining optical integrity
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The invention relates to an adapter for use with spectrometers for the analysis of gases, comprising a housing that includes a base body, a receiving device for receiving a spectrometer, a housing inlet and a housing outlet, wherein the housing inlet comprises an inlet opening and the housing outlet an outlet opening, and with a through-channel arranged between the inlet opening and the outlet opening, and wherein the base body is arranged between the housing inlet and the housing outlet, characterized in that the base body has at least two openings arranged on opposite sides of the through-channel.