Optical Spectrometer Assembly Segmentation for Compact OES

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Solution Overview

Problem

Existing optical spectrometer assemblies for elemental composition analysis via optical emission spectroscopy are often large and complex, making them unsuitable for mobile or compact applications while maintaining adequate spectral resolution for trace analysis.

Innovation Solution

A compact optical spectrometer assembly that splits the input beam into non-overlapping wavelength sub-ranges, using separate grating assemblies and detector arrays for each sub-range, allowing for spatial isolation and operation in different atmospheres, thereby reducing the overall size and complexity while maintaining high spectral resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single large optical spectrometer is used to cover the full wavelength range, then adequate spectral resolution for trace analysis is achieved, but the device size and structural complexity increase significantly

Engineering Contradiction:
Improvespectral resolutionVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical spectrometer assembly is divided into multiple independent optical sub-assemblies, each handling a specific wavelength sub-range. Each sub-assembly includes its own grating and detector, allowing parallel processing of different wavelength ranges. This segmentation enables the system to achieve high spectral resolution across the full range while keeping each individual sub-assembly compact and manageable in size.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If a single large optical spectrometer is used to cover the full wavelength range, then adequate spectral resolution for trace analysis is achieved, but the device volume increases

Engineering Contradiction:
Improvespectral resolutionVSAvoidspectrometer volume
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The optical spectrometer assembly is divided into multiple independent optical sub-assemblies, each handling a specific wavelength sub-range. Each sub-assembly includes its own grating and detector, allowing parallel processing of different wavelength ranges. This segmentation enables the system to achieve high spectral resolution across the full range while keeping each individual sub-assembly compact and manageable in size.

Inventive Principle:
Principle #1Segmentation

3Reliability

If spatial isolation of optical sub-assemblies is implemented to operate in different atmospheres, then analysis robustness is improved, but device complexity increases

Engineering Contradiction:
Improveanalysis robustnessVSAvoidoptical assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different optical sub-assemblies are provided with different atmospheric environments optimized for their specific wavelength ranges. The first optical sub-assembly operates in a first atmosphere while the second optical sub-assembly operates in a second atmosphere, with each atmosphere selected to optimize performance for its respective wavelength sub-range. This local optimization improves overall system robustness while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-quality, robust elemental composition analysis in a compact and simplified structure, reducing the volume of controlled atmosphere required and minimizing inert gas consumption, while ensuring sufficient spectral resolution across the desired wavelength ranges.

Implementation Method 1

a beam splitter arranged to receive the input beam and split the input beam into a first beam portion that conveys at least wavelengths within a first wavelength sub-range and a second beam portion that conveys at least wavelengths within a second wavelength sub-range

Methodology Applied
Scientific EffectBeam splitting:

Implementation Method 2

a first grating assembly arranged to diffract the first beam portion and a first detector assembly arranged to detect one or more spectral lines of interest within the first wavelength sub-range based on the diffracted first beam portion

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

a second grating assembly arranged to diffract the second beam portion and a second detector assembly arranged to detect one or more spectral lines of interest within the second wavelength sub-range based on the second beam portion

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentEP4414671A1An optical spectrometer assembly
Publication Date: 2024.08.14 HITACHI HIGH TECH ANALYTICAL SCI GMBH
  • EP4414671A1 patent drawingFigure 1
  • EP4414671A1 patent drawingFigure 2
  • EP4414671A1 patent drawingFigure 3

AI summary

According to an example embodiment, an optical spectrometer assembly (110) for an optical emission spectroscopy, OES, instrument is provided, the optical spectrometer assembly (110) comprising: an entrance aperture (112) arranged for entry of an input beam to the optical spectrometer assembly (110); and an optical system comprising a beam splitter (114) arranged to receive the input beam and split the input beam into a first beam portion that conveys at least wavelengths within a first wavelength sub-range and a second beam portion that conveys at least wavelengths within a second wavelength sub-range, where the first and second wavelength sub-ranges are substantially non-overlapping, a first optical sub-assembly (116) comprising a first grating assembly (116a) arranged to diffract the first beam portion and a first detector assembly (116c) arranged to detect one or more spectral lines of interest within the first wavelength sub-range based on the diffracted first beam portion, and a second optical sub-assembly (118) comprising a second grating assembly (118a) arranged to diffract the second beam portion and a second detector assembly (118c) arranged to detect one or more spectral lines of interest within the second wavelength sub-range based on the second beam portion, wherein the first optical sub-assembly (116) is spatially isolated from other parts of the optical assembly so as to enable providing the first and second optical sub-assemblies (116, 118) in different atmospheres.