Spectrometer Dual Detector Segmentation for Gas Analysis

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Solution Overview

Problem

Existing spectrometers face challenges in simultaneously measuring gases like NO, SO2, NH3, and NO2 across a wide spectral range, particularly due to compatibility issues between ultraviolet and visible ranges, leading to inefficient and costly solutions for accurate NO2 measurement in process and tunnel monitoring.

Innovation Solution

A spectrometer design featuring two individual detectors arranged next to each other in the direction of spectral splitting, allowing for detection of specific spectral ranges without unnecessary wavelength detection, using a refractive or diffractive optical element, and optionally tilted for improved resolution, enabling cost-effective and accurate gas analysis across 190 nm to 250 nm and 450 nm ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single spectrometer is used to measure across a wide spectral range (190 nm to 450 nm), then the measurement capability is improved, but the device complexity and cost increase due to incompatibility between ultraviolet and visible range detectors

Engineering Contradiction:
Improvespectral range coverageVSAvoiddetector compatibility
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The optical path is segmented into two separate detection paths: one for ultraviolet range (190-250 nm) and one for visible range (450 nm). Each path has its own detector optimized for its wavelength range, eliminating the complexity of making a single detector compatible with both ranges.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A dichroic beam splitter is introduced as an intermediary optical element that separates the incoming light into ultraviolet and visible components based on wavelength. This mediator enables the system to handle both wavelength ranges simultaneously while directing each to its appropriate detector.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a spherical detector array is used to accommodate imaging outside the specified wavelength range, then the spectral range is improved, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvewavelength range detectionVSAvoiddetector array configuration
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Instead of using a single spherical detector array, the system segments the detection into two separate planar detector arrays, each optimized for its specific wavelength range and maintaining simple planar geometry that is easier to manufacture and align.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each detector array is designed with local optimization for its specific wavelength range, with the ultraviolet detector positioned to receive diffracted UV light and the visible detector positioned for visible light, allowing each to have optimal performance without compromising the other.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If multiple gratings are used to cover different wavelength ranges, then the spectral coverage is improved, but the device complexity increases

Engineering Contradiction:
Improvespectral range coverageVSAvoidgrating arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single diffraction grating is designed to serve multiple functions by diffracting both ultraviolet and visible light to different angles. This universal grating replaces the need for multiple specialized gratings, simplifying the overall device structure while maintaining broad spectral coverage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for inexpensive and simple implementation of gas analysis with high measurement accuracy for NO2 in small concentrations, omitting non-interesting wavelength regions and using suitable detector technologies for each range, thus enhancing the efficiency and cost-effectiveness of gas monitoring in process and emission monitoring and tunnel air monitoring.

Implementation Method 1

a refractive optical element or a diffractive optical element which is arranged such that electromagnetic radiation coupled in through the entry aperture is incident on the refractive or diffractive optical element in order to be spectrally split there

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a refractive optical element or a diffractive optical element which is arranged such that electromagnetic radiation coupled in through the entry aperture is incident on the refractive or diffractive optical element in order to be spectrally split there

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

at least two individual detectors... arranged next to one another in the direction of the spectral splitting... for the detection of different spectral ranges

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS9658154B2Spectrometer and gas analyzer
Publication Date: 2017.05.23 ENDRESSHAUSER SICK GMBHCO KG
  • US9658154B2 patent drawing
  • US9658154B2 patent drawing

AI summary

A spectrometer has an entry aperture for coupling in electromagnetic radiation to be spectroscope, a refractive or diffractive optical element arranged such that electromagnetic radiation which is coupled in through the entry aperture is incident on the refractive or diffractive optical element to be spectrally split there, and at least two individual detectors which, for the detection of different spectral ranges of the split electromagnetic radiation, are arranged next to one another in the direction of the spectral splitting of the electromagnetic radiation. Electromagnetic radiation from a predetermined ultraviolet wavelength range is directed onto one of the individual detectors by the optical element and electromagnetic radiation from a predetermined blue wavelength range is directed onto another of the detectors by the optical element. Electromagnetic radiation from the intermediate wavelength range between the predetermined ultraviolet wavelength range and the predetermined blue wavelength range are not detected.