Spectrophotometer Stray Light Reduction via Anti-Reflection Coating

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional spectrophotometers using photodiode arrays suffer from decreased detection sensitivity and linearity due to stray light caused by re-reflection on protective plates and other components, particularly within the 200 nm to 300 nm wavelength range commonly used in liquid chromatographs.

Innovation Solution

The spectrophotometer is designed with a specific positional relationship between the spectroscope and photodiode array, where the optical axis of light is orthogonal to the photodiode array direction, and an anti-reflection coating is applied to reduce re-reflection, ensuring that stray light is minimized within the 200 nm to 300 nm range by aligning the re-reflection and incident positions closer than the photodiode width or minimum spectrum resolution, and by inclining the optical axis to prevent re-reflection onto the spectroscope.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protective plate is provided to protect the light receiving surface of the PDA, then the light receiving surface is protected from damage, but stray light is generated due to re-reflection on the protective plate which decreases detection sensitivity and linearity

Engineering Contradiction:
Improveprotection of light receiving surfaceVSAvoidstray light
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An anti-reflection coating is applied to the protective plate to act as an intermediary layer that reduces re-reflection of light. The coating has optical properties that minimize reflection while maintaining protection, thereby reducing stray light generation without compromising the protective function of the plate

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical parameters of the protective plate are modified by applying an anti-reflection coating that changes the reflectance characteristics. The coating is designed with specific optical thickness and refractive index to minimize reflection at the wavelength range of interest, thereby reducing stray light while maintaining protection

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the spectroscope and PDA are positioned to cover a wide wavelength range (190 nm to 800 nm), then versatile detection is achieved, but stray light effect increases in the 200 nm to 300 nm range which deteriorates detection accuracy

Engineering Contradiction:
Improvedetection wavelength rangeVSAvoiddetection accuracy in 200-300 nm range
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The anti-reflection coating is optimized with specific optical properties for the problematic 200 nm to 300 nm wavelength range while maintaining acceptable performance across the wider detection range. This localized optimization reduces stray light in the critical UV range without sacrificing the versatile detection capability across 190 nm to 800 nm

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The optical parameters of the protective plate coating are specifically adjusted to minimize reflection in the 200 nm to 300 nm range where stray light most adversely affects measurement precision. The coating thickness and refractive index are tuned to create destructive interference for reflected light in this specific wavelength range

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If light incident angle on the PDA is increased, then the spectroscope can be positioned more compactly, but the distance between reflection position and re-incident position increases causing more stray light to reach different photodiodes

Engineering Contradiction:
Improveoptical path compactnessVSAvoidstray light distribution
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The design accepts a larger incident angle for compactness but uses the anti-reflection coating to convert the potentially harmful effect (increased stray light) into a beneficial outcome. The coating ensures that even at larger angles, re-reflected light is minimized, allowing compact positioning without sacrificing optical performance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces stray light, improving detection accuracy and maintaining linearity even at higher absorbance levels, preventing spectrum shape deformation and peak wavelength changes within the critical wavelength range.

Implementation Method 1

a spectroscope, such as a diffraction grating or a prism, disperses light having passed through the flow cell or reflected (or refracted) on the flow cell for each of the wavelength components

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

an optically transparent protective plate protecting a light receiving surface of the PDA

Methodology Applied
Scientific EffectAnti-reflection coating: Anti-Reflective Coating

Data Source

PatentUS10866140B2Spectrophotometer
Publication Date: 2020.12.15 SHIMADZU CORP
  • US10866140B2 patent drawing
  • US10866140B2 patent drawing
  • US10866140B2 patent drawing

AI summary

Provided is a spectrophotometer having a positional relationship between the spectroscope and a PDA that is set to have a distance between a reflection position of light reflected on a light receiving surface of a corresponding one of PDs constituting the PDA, being configured to receive at least light having a wavelength of from 200 nm to 300 nm, and an incident position at which light reflected at the reflection position is incident on a light receiving surface of the PDA after being re-reflected on the protective plate, the distance being equal to or less than a width dimension of any one of the PDs constituting the PDA.