Speed Reducer Support Shaft for Stable Power Transmission

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Solution Overview

Problem

The connection between a drive shaft and a speed-reducing mechanism in existing technologies is unstable, leading to damage and unstable vehicle operation due to direct force transmission.

Innovation Solution

A speed reducer design that uses a support shaft to connect the drive member indirectly to the speed-reducing mechanism, dispersing forces and enhancing stability through a split-type transmission system, including primary and secondary speed-reducing components and a motor mounting base with cooling features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a drive shaft is directly connected to a speed-reducing mechanism, then the structure is simple, but the connection is unstable and the drive shaft is easily damaged

Engineering Contradiction:
Improvestructure simplicityVSAvoidconnection stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a support shaft as an intermediary component between the drive shaft and the speed-reducing mechanism. The support shaft is supported by the box body and connects to the high-speed end of the speed-reducing mechanism, acting as a mediator that stabilizes the connection and protects the drive shaft from direct force transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If force is directly transmitted from the speed-reducing mechanism to the drive shaft, then the power transmission is direct, but the drive shaft is prone to damage from excessive force

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoiddrive shaft durability
Core Design Contradiction:
PowerVSStrength

Solution Approach 1:

The support shaft serves as a protective structure that cushions and disperses forces before they reach the drive shaft. By positioning the support shaft between the speed-reducing mechanism and the drive shaft, the system prepares for potential excessive forces in advance, preventing damage to the drive shaft while maintaining power transmission.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If the drive shaft is directly connected to the speed-reducing mechanism, then the connection is direct, but the vehicle operation becomes unstable

Engineering Contradiction:
Improveconnection directnessVSAvoidvehicle operation stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The support shaft acts as a stabilizing intermediary that improves vehicle operation stability. It is supported by the box body and connects to the speed-reducing mechanism, providing a stable connection point that reduces vibrations and instability during vehicle operation while maintaining operational efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11396927B2Speed reducer, power system, straddle-type rail train, and rail transit system
Publication Date: 2022.07.26 BYD CO LTD
  • US11396927B2 patent drawing
  • US11396927B2 patent drawing
  • US11396927B2 patent drawing

AI summary

A speed reducer, a power system, a straddle-type rail train, and a rail transport system are disclosed. The speed reducer includes: a box body; a speed-reducing mechanism, disposed in the box body; and a support shaft, a first end of the support shaft being supported on the box body, and a second end of the support shaft being connected to a high-speed end of the speed-reducing mechanism. The speed reducer according to the present disclosure achieves a more stable connection between a drive shaft and a speed-reducing mechanism and a more stable power transmission.