Spent Coffee Grounds Cocoa Substitute Processing

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Solution Overview

Problem

Spent coffee grounds are typically discarded, contributing to food waste and pollution, with a need for methods to repurpose them for other uses.

Innovation Solution

A method involving the collection, de-fatting, flavoring, texturizing, aging, and grinding of spent coffee grounds to create a cocoa substitute that mimics the taste and texture of cocoa powder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If spent coffee grounds are discarded, then waste management is simplified, but food waste and pollution increase

Engineering Contradiction:
Improvewaste management simplicityVSAvoidfood waste and pollution
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful waste product (spent coffee grounds) into a beneficial resource (cocoa substitute) through a multi-step processing procedure including defatting, flavoring, texturizing, aging, and grinding, thereby eliminating pollution while creating a valuable food product

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Instead of discarding spent coffee grounds, the patent recovers and repurposes them by extracting oils and applying flavor compounds, transforming the waste material into a usable cocoa-like product that can be consumed or used in food applications

Inventive Principle:
Principle #34Discarding and recovering

2Object-generated harmful factors

If spent coffee grounds are processed into cocoa substitute, then waste reduction is achieved, but processing complexity increases

Engineering Contradiction:
Improvewaste reductionVSAvoidprocessing procedure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent divides the processing of spent coffee grounds into distinct sequential steps (defatting, flavoring, texturizing, aging, grinding), where each step addresses a specific property of the material, making the overall complex transformation manageable and systematic

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms spent coffee grounds into cocoa substitute by systematically changing multiple parameters including fat content (defatting), flavor profile (flavoring), texture (texturizing), and temporal properties (aging), thereby achieving the desired product characteristics through controlled parameter modifications

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If spent coffee grounds are defatted and flavored, then cocoa-like properties are achieved, but processing time increases

Engineering Contradiction:
Improvecocoa-like propertiesVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent incorporates an aging step in the processing sequence that allows flavor compounds to develop and penetrate the coffee ground matrix over time, preliminarily preparing the material to achieve authentic cocoa-like properties before final grinding and product formation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The processed coffee grounds serve as a sustainable, cost-effective, and versatile alternative to traditional cocoa products, reducing waste and promoting circular economy principles.

Implementation Method 1

defatted with a supercritical fluid

Methodology Applied
Scientific EffectSupercritical fluid extraction: Supercritical Fluid Extraction

Data Source

PatentUS20250127185A1Compositions and methods related to cocoa substitutes derived from spent coffee grounds
Publication Date: 2025.04.24 UPCYCLED FOODS INC
  • US20250127185A1 patent drawing

AI summary

A method of processing used coffee grounds is provided. The method includes obtaining the used coffee grounds. The method also includes de-fatting the used coffee grounds. The method further includes flavoring the used coffee grounds. The method also includes texturizing the used coffee grounds. The method further includes aging the used coffee grounds. The method also includes grinding the used coffee grounds.