Mechanical Modification of Spent Nuclear Fuel for Deep Geological Disposal

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for disposing of spent nuclear fuel (SNF) are costly, time-consuming, and pose risks of nuclear material proliferation, as they involve reprocessing that separates plutonium, leading to increased waste volume and complexity, whereas direct disposal in deep geological repositories faces challenges like near-wellbore damage and fluid migration.

Innovation Solution

Mechanical modification of SNF assemblies through size reduction, compression, and shaping into dense waste pucks for secure encapsulation within cylindrical capsules, followed by deep geological disposal in horizontal wellbores, minimizing chemical treatment and avoiding reprocessing, with criticality analysis to ensure safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If SNF assemblies are reprocessed to separate plutonium, then nuclear material can be recovered for reuse, but waste volume increases and complexity increases

Engineering Contradiction:
Improvewaste volumeVSAvoidprocess complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts and removes the fuel rods containing nuclear material from the spent fuel assemblies, separating them from the metal cladding and structural components. This extraction approach allows the fuel rods to be disposed of as waste while the metal components can be recycled, thereby reducing overall waste volume without requiring complex chemical reprocessing procedures

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If SNF is disposed of in vertical wellbores, then disposal can be implemented, but near-wellbore damage and fluid migration risks occur

Engineering Contradiction:
Improvedisposal safetyVSAvoidfluid migration risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the disposal geometry from vertical to horizontal wellbores, and further modifies the waste form from intact assemblies to compacted pellets. These parameter changes in disposal configuration and waste physical state reduce the impact of near-wellbore damage and minimize fluid migration pathways, thereby improving disposal safety

Inventive Principle:
Principle #35Parameter changes

3Productivity

If SNF assemblies are mechanically modified through size reduction and compression, then disposal efficiency improves, but processing time and energy increase

Engineering Contradiction:
Improvedisposal efficiencyVSAvoidprocessing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent segments the spent fuel assemblies by removing individual fuel rods from their cladding, then further segments these rods into smaller pellets. This segmentation enables more efficient packing and compaction, improving disposal efficiency while the modular nature of the process allows for optimized processing rates to minimize time loss

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables safe, cost-effective, and timely disposal of large volumes of SNF, reducing the risk of nuclear material misuse and environmental contamination by securely sealing waste in deep geological formations, while avoiding the complexities and costs associated with reprocessing.

Implementation Method 1

Mechanical modification of SNF assemblies through size reduction, compression, and shaping into dense waste pucks

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS20240274312A1Mechanical modification of nuclear waste for disposal
Publication Date: 2024.08.15 CRICHLOW HENRY
  • US20240274312A1 patent drawing
  • US20240274312A1 patent drawing
  • US20240274312A1 patent drawing

AI summary

Devices, systems, and methods for mechanical and/or physical modifications of nuclear waste forms, such as, but not limited to, spent nuclear fuel (SNF) assemblies, for disposing within deeply located geologic repositories, where such methods may include: (1) reducing a size of the original nuclear waste form(s) by feeding the original nuclear waste form(s) into specialty industrial machines, such as, but not limited to, industrial chipping machines (or the like), for size reduction to yield waste chips; (2) compressing, compacting, extruding, and/or shaping the waste chips into waste pucks by using industrial compactor machines; (3) loading the generated dense waste pucks into waste capsules; and (4) landing the waste capsules, filled with the dense waste pucks, into sections of wellbores that are located within deep geological formations.