Spherical Hanging Joint for Horizontal Shelf Suspension

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Solution Overview

Problem

Existing hanging mechanisms for storage shelves can become tilted when the ceiling is not horizontal or when the frame is improperly fixed, leading to the shelf module not being hung horizontally.

Innovation Solution

A hanging mechanism comprising a first hanging member, a second hanging member, and a connecting section with a protruding curved surface and a recessed curved surface, allowing the second hanging member to remain vertical even if the first hanging member is tilted.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a hanging frame is directly fixed to a tilted ceiling or improperly fixed, then the hanging frame becomes tilted with respect to a horizontal plane, but the shelf module cannot be hung horizontally

Engineering Contradiction:
Improveease of horizontal hangingVSAvoidhorizontal positioning accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The connecting section employs a spherical interface where the first hanging member has a spherical outer surface and the second hanging member has a corresponding spherical inner surface. This curved surface design allows automatic self-leveling through rotational adjustment, enabling the shelf module to hang horizontally even when the ceiling is tilted or the fixing position is not perfectly horizontal.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Stability of the object's composition

If the ceiling is tilted or the hanging frame is improperly fixed, then the hanging frame tilts, but the structure becomes unstable with lateral oscillation

Engineering Contradiction:
Improvehanging structure stabilityVSAvoidlateral oscillation
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The spherical connecting surfaces enable the hanging members to rotate and self-align, converting lateral instability into rotational adjustment. The spherical geometry provides a stable equilibrium position where the center of gravity aligns vertically with the support point, eliminating lateral oscillation while maintaining structural stability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS12281752B2Hanging mechanism
Publication Date: 2025.04.22 DAIFUKU CO LTD
  • US12281752B2 patent drawing
  • US12281752B2 patent drawing
  • US12281752B2 patent drawing

AI summary

In order to facilitate horizontally hanging an object, a hanging mechanism includes: a first hanging shaft to be hung from a ceiling; a second hanging shaft supported so as to be hung from the first hanging shaft; and a connecting section connecting the first hanging shaft and the second hanging shaft. The connecting section includes: a protruding spherical surface of a first connecting member that is provided on the first hanging shaft side; and a recessed surface portion, which is a recessed spherical surface of a second connecting member that is provided on the second hanging shaft side and that is in contact with the spherical surface of the first connecting member.