Spherical Iridium Radiation Source for Nondestructive Inspection

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Solution Overview

Problem

Conventional radiation sources for nondestructive inspection exhibit anisotropy, nonuniform target-by-target source strength, low geometric resolution, and lack of recyclability due to disc-like targets, making it difficult to achieve high-resolution images and efficient resource use.

Innovation Solution

A spherical irradiation target made of iridium metal with a diameter of 0.5 to 1.5 mm is used, which is manufactured by dropping molten iridium into a liquid or machining, and loaded into a rotating capsule within a reactor, where it is rotated by the downward flow of primary coolant to ensure uniform neutron irradiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If disc-like targets are stacked to form a cylindrical radiation source, then the source can be manufactured, but radiation anisotropy occurs and geometric resolution is low

Engineering Contradiction:
Improvetarget shapeVSAvoidgeometric resolution
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The patent applies spheroidality by changing the target shape from disc-like cylindrical segments to spherical segments. This spherical geometry eliminates the anisotropic radiation patterns inherent in disc-like structures, providing uniform radiation emission in all directions and thereby improving geometric resolution in nondestructive inspection images.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent addresses asymmetry by ensuring that spherical targets are uniformly distributed throughout the capsule volume. This uniform distribution compensates for the inherent asymmetry in capsule geometry and target positioning, achieving isotropic radiation emission that eliminates directional bias in the inspection images.

Inventive Principle:
Principle #4Asymmetry

2Ease of manufacture

If disc-like targets are stacked to form a cylindrical radiation source, then the source can be manufactured, but target-by-target source strength becomes nonuniform

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidsource strength uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by transitioning from disc-like targets with varying path lengths to spherical targets with uniform diameter. This parameter standardization ensures that each spherical target presents the same effective area and path length for neutron interaction, resulting in uniform source strength across all targets and enabling consistent recyclability.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional disc-like targets are used, then radiation sources can be manufactured, but recyclability is poor due to target-by-target variations

Engineering Contradiction:
ImproverecyclabilityVSAvoidsource strength uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent enables effective recovery and recycling of irradiated targets by ensuring uniform source strength characteristics across all spherical targets. This uniformity allows irradiated targets to be reliably reused in subsequent irradiation cycles, improving productivity and reducing waste of scarce iridium materials.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances geometric resolution, eliminates radiation source anisotropy, and improves recyclability, leading to more uniform and cost-effective radiation sources with reduced material costs, as the capsule is rotated using reactor coolant flow without external power, simplifying the manufacturing process.

Implementation Method 1

rotating an axial flow impeller by a downward flow of a reactor primary coolant, whereby the rotating capsule is rotated

Methodology Applied
Scientific EffectFluid flow: Convection

Implementation Method 2

The spherical irradiation target can be manufactured by dropping molten iridium into a liquid

Methodology Applied
Scientific EffectPhase change: Melting

Data Source

PatentUS11508491B2Radiation source for nondestructive inspection, and method and apparatus for manufacturing same
Publication Date: 2022.11.22 CHIYODA TECH CORP
  • US11508491B2 patent drawing
  • US11508491B2 patent drawing
  • US11508491B2 patent drawing

AI summary

An irradiation target is formed into a sphere. The spherical irradiation target can be iridium metal containing natural or enriched iridium. The radiation source can be manufactured by manufacturing a spherical irradiation target, accommodating the spherical irradiation target in a rotating capsule, and rotating an axial flow impeller by a downward flow of a reactor primary coolant, whereby the rotating capsule is rotated. This radiation source provides an improved nondestructive inspection image having a high geometric resolution, and has no radiation source anisotropy and also has high target recyclability.