Spherical Linkage Surgical Robotic Arm Design

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Solution Overview

Problem

Conventional robotic arms for laparoscopic surgery have complex structures and require extensive calculations for precise control, making them cumbersome and reducing readability of data displayed on surgical instruments due to large turning angles.

Innovation Solution

A spherical linkage type surgical robotic arm design with uniform link lengths and a proportional wheel mechanism, which simplifies calculations and reduces the turning angle of surgical instruments, enhancing control and readability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional robotic arms with five-bar spherical linkage are used, then the surgical instrument can pass through the center of spherical rotation, but the large turning angle of the surgical instrument reduces the readability for the surgeon

Engineering Contradiction:
Improvereadability of data on surgical instrumentVSAvoidturning angle of surgical instrument
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces an extension portion as an intermediary element between the link and the surgical instrument. This extension portion allows the surgical instrument to be positioned such that it does not undergo large turning angles during operation, thereby improving readability while still enabling the instrument to pass through the center of spherical rotation when needed

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If each link has a different length in five-bar spherical linkage, then the robotic arm can achieve precise positioning, but it requires a large amount of calculations to precisely move the outward axis

Engineering Contradiction:
Improveprecision of outward axis positioningVSAvoidcalculation burden
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs asymmetric link length configuration in the five-bar spherical linkage mechanism. By carefully selecting specific link lengths that are not all equal, the mechanism achieves precise positioning capability while simplifying the mathematical model and reducing calculation complexity compared to general asymmetric designs

Inventive Principle:
Principle #4Asymmetry

3Adaptability or versatility

If a parallel spherical five-bar linkage is used, then the surgical instrument can be affixed to an extension portion of one link, but the large turning angle during link movement reduces readability

Engineering Contradiction:
Improvemounting flexibility of surgical instrumentVSAvoidreadability of data display
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent utilizes the extension portion to effectively add a dimensional offset between the link rotation axis and the surgical instrument mounting point. This dimensional change allows the instrument to be mounted flexibly on the link while experiencing reduced turning angles, improving readability without sacrificing adaptability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10265866B2Spherical linkage type surgical robotic arm
Publication Date: 2019.04.23 HIWIN TECH CORP
  • US10265866B2 patent drawing
  • US10265866B2 patent drawing
  • US10265866B2 patent drawing

AI summary

In order to reduce the calculation in robotic arm allocation, the invention provides a spherical linkage type surgical robotic arm, which includes a first curved bar having a first axis center and a second axis center, a second curved bar being equal to the first curved bar in length and having a third axis center and a fourth axis center, the third axis center in coincidence with the first axis center, a third curved bar having a fifth axis center and a sixth axis center and being pivoted to the second curved bar, and a fourth curved bar having a seventh axis center and an eighth axis center and being pivoted to the third curved bar and the first curved bar, thereby reducing the calculation burden and facilitating control and allocation.