Spherical Osteotomy Cuts for Multi-Plane Bone Realignment

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Solution Overview

Problem

Bones, such as those in the foot, often exhibit anatomical misalignment that requires surgical intervention to correct and improve patient comfort and quality of life.

Innovation Solution

A series of osteotomy techniques involving crescent-shaped and spherical-shaped cuts are used to transect bones, allowing for the realignment of bone portions in multiple planes, followed by fixation using plates, screws, or pins to secure the new alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional linear cuts are made to correct bone misalignment, then the surgical procedure is simple to perform, but the ability to realign bone portions in multiple planes is limited

Engineering Contradiction:
Improveability to realign bone portions in multiple planesVSAvoidcutting technique complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies curvature by using crescent-shaped and spherical-shaped cutting paths instead of traditional linear cuts. The cutting member traverses along a curved trajectory to create crescent-shaped cut surfaces, or rotates along a spherical path to create spherical cut surfaces. These curved geometries enable bone portions to be realigned in multiple planes (frontal, transverse, and sagittal planes) by facilitating rotational and angular adjustments that linear cuts cannot achieve.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Manufacturing precision

If multiple crescent-shaped cuts are made to achieve precise realignment, then bone alignment accuracy is improved, but the surgical time and procedure complexity increase

Engineering Contradiction:
Improvebone alignment accuracyVSAvoidsurgical time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent segments the bone correction procedure into distinct cutting phases: first making a primary crescent-shaped cut to create initial separation and alignment correction, then optionally making a second crescent-shaped cut or a transverse planar cut to achieve final precise realignment. This segmentation allows the surgeon to progress from gross alignment correction to fine-tuned precision alignment in manageable steps.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs dynamic cutting techniques where the cutting member can change its trajectory and orientation during the procedure. The crescent-shaped cut is created by traversing the cutting member along a curved path that can be adjusted in real-time. The ability to transition between different cutting geometries (crescent vs. spherical vs. planar) and to make additional cuts based on intraoperative findings provides dynamic adaptability to achieve optimal alignment accuracy.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If complex multi-planar realignment is performed, then anatomical positioning is improved, but the difficulty of the surgical procedure increases

Engineering Contradiction:
Improveanatomical positioningVSAvoidsurgical procedure ease
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The spherical-shaped cutting technique simplifies multi-planar realignment by creating a spherical cut surface that naturally accommodates rotation and angular adjustment in multiple planes. The spherical geometry provides a uniform curvature that facilitates smooth rotational movement of bone portions around a central point, making it easier to achieve complex multi-planar alignment compared to flat or irregular cut surfaces.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS12582411B2Osteotomy procedure for correcting bone misalignment
Publication Date: 2026.03.24 TREACE MEDICAL CONCEPTS INC
  • US12582411B2 patent drawing
  • US12582411B2 patent drawing
  • US12582411B2 patent drawing

AI summary

An osteotomy procedure may be performed to correct a misalignment of a bone, such as a bunion deformity. In some examples, the osteotomy procedure involves making a spherical-shaped cut transecting a first metatarsal, thereby forming a first metatarsal portion having a spherical-shaped projection and a second metatarsal portion having a spherical-shaped recess. The method further involves moving the second metatarsal portion in at least two planes relative to the first metatarsal portion, thereby adjusting an anatomical alignment of the second metatarsal portion.