Spherical Shutter Metering Apparatus for Tire Compounds

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current metering systems for tire ingredients are inefficient, inaccurate, and prone to contamination, with high metering times and limited versatility in handling varying ingredient forms and quantities, leading to suboptimal product quality.

Innovation Solution

A metering apparatus featuring a spherical shutter body with a scraper device that rotates around the outlet opening, allowing for precise and efficient metering of diverse ingredients, including powders and viscous materials, with automated cleaning and adjustable scraping speed to minimize contamination and optimize flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional metering systems (augers, vibrating channels) are used for different ingredient types, then each ingredient can be metered according to its specific physical characteristics, but the overall metering time increases and system complexity increases due to requiring multiple dedicated stations

Engineering Contradiction:
Improveability to handle different ingredient formsVSAvoidoverall metering time
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent applies a single metering station equipped with multiple interchangeable metering elements (screw augers, vibrating channels, and gravity feeders) that can be selected based on ingredient type. This universal station design eliminates the need for multiple dedicated stations, reducing overall metering time while maintaining adaptability to handle powders, flakes, pellets, and viscous liquids through appropriate element selection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple dedicated metering stations are used for different ingredients, then metering accuracy can be optimized for each ingredient type, but the system complexity and space requirements increase

Engineering Contradiction:
Improvemetering accuracyVSAvoidnumber of metering stations
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple dedicated metering stations into a single integrated station by providing multiple metering elements (screw auger, vibrating channel, gravity feeder) within one station structure. Each element maintains its specialized functionality for specific ingredient types, preserving metering accuracy while reducing the total number of stations and system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If manual management with operator loading/unloading is used, then flexibility in handling various ingredients is maintained, but labor requirements increase and automation level decreases

Engineering Contradiction:
Improveflexibility in handling ingredientsVSAvoidautomatic loading/unloading capability
Core Design Contradiction:
Adaptability or versatilityVSExtent of automation

Solution Approach 1:

The patent implements automatic bag loading and unloading mechanisms at the metering station. The system automatically positions bags, loads ingredients through the selected metering element, and removes filled bags without operator intervention. This self-service automation maintains flexibility in handling various ingredient types while eliminating manual labor requirements.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If traditional metering systems are used, then existing infrastructure can be maintained, but ingredient dispersion into the environment occurs and contamination risk increases

Engineering Contradiction:
Improvesystem simplicityVSAvoidingredient dispersion and contamination
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent implements enclosed metering chambers and sealed ingredient transfer pathways that create a controlled environment preventing ingredient dispersion into the surrounding atmosphere. The system uses enclosed conveyors and sealed hoppers to contain powders, flakes, and pellets during metering operations, eliminating contamination risks while maintaining operational simplicity.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces metering time, enhances accuracy to 1% for weights of tens of kg, and allows for automatic management, reducing environmental dispersion and improving the quality of metered ingredients, making it suitable for a wide range of tire production components.

Implementation Method 1

apparatus for metering ingredients of compounds, in particular for tyres, preferably operated by gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentEP3727791B1Apparatus and method for metering ingredients of compounds, in particular for tyres
Publication Date: 2022.08.10 PIRELLI TYRE SPA
  • EP3727791B1 patent drawingFigure 1
  • EP3727791B1 patent drawingFigure 1A
  • EP3727791B1 patent drawingFigure 1B

AI summary

A metering apparatus (1) for metering ingredients for compounds, in particular for tyres, comprises a storage container (2) defining an internal volume (3) and a shutter body (15) housed in an outlet opening (11) of the storage container (2). A scraper device (42) is arranged within the internal volume (3) and has at least one scraping surface (Rl) configured to scrape a surface of the metering device (1) arranged in the proximity of the outlet opening (11). According to a metering method, it is provided to at least partially open the outlet opening (11) and scrape a surface of the metering device (1) arranged in the proximity of the outlet opening (11) causing the rotation of at least one scraping surface (Rl) around a rotation axis (A) transverse to the outlet opening (11).