Spherical Shutter Metering Apparatus for Tire Compounds
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Solution Overview
Problem
Current metering systems for tire ingredients are inefficient, inaccurate, and prone to contamination, with high metering times and limited versatility in handling varying ingredient forms and quantities, leading to suboptimal product quality.
Innovation Solution
A metering apparatus featuring a spherical shutter body with a scraper device that rotates around the outlet opening, allowing for precise and efficient metering of diverse ingredients, including powders and viscous materials, with automated cleaning and adjustable scraping speed to minimize contamination and optimize flow.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional metering systems (augers, vibrating channels) are used for different ingredient types, then each ingredient can be metered according to its specific physical characteristics, but the overall metering time increases and system complexity increases due to requiring multiple dedicated stations
Solution Approach 1:
The patent applies a single metering station equipped with multiple interchangeable metering elements (screw augers, vibrating channels, and gravity feeders) that can be selected based on ingredient type. This universal station design eliminates the need for multiple dedicated stations, reducing overall metering time while maintaining adaptability to handle powders, flakes, pellets, and viscous liquids through appropriate element selection.
2Measurement precision
If multiple dedicated metering stations are used for different ingredients, then metering accuracy can be optimized for each ingredient type, but the system complexity and space requirements increase
Solution Approach 1:
The patent merges multiple dedicated metering stations into a single integrated station by providing multiple metering elements (screw auger, vibrating channel, gravity feeder) within one station structure. Each element maintains its specialized functionality for specific ingredient types, preserving metering accuracy while reducing the total number of stations and system complexity.
3Adaptability or versatility
If manual management with operator loading/unloading is used, then flexibility in handling various ingredients is maintained, but labor requirements increase and automation level decreases
Solution Approach 1:
The patent implements automatic bag loading and unloading mechanisms at the metering station. The system automatically positions bags, loads ingredients through the selected metering element, and removes filled bags without operator intervention. This self-service automation maintains flexibility in handling various ingredient types while eliminating manual labor requirements.
4Ease of manufacture
If traditional metering systems are used, then existing infrastructure can be maintained, but ingredient dispersion into the environment occurs and contamination risk increases
Solution Approach 1:
The patent implements enclosed metering chambers and sealed ingredient transfer pathways that create a controlled environment preventing ingredient dispersion into the surrounding atmosphere. The system uses enclosed conveyors and sealed hoppers to contain powders, flakes, and pellets during metering operations, eliminating contamination risks while maintaining operational simplicity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution significantly reduces metering time, enhances accuracy to 1% for weights of tens of kg, and allows for automatic management, reducing environmental dispersion and improving the quality of metered ingredients, making it suitable for a wide range of tire production components.
Implementation Method 1
apparatus for metering ingredients of compounds, in particular for tyres, preferably operated by gravity
Data Source
Figure 1
Figure 1A
Figure 1B
AI summary
A metering apparatus (1) for metering ingredients for compounds, in particular for tyres, comprises a storage container (2) defining an internal volume (3) and a shutter body (15) housed in an outlet opening (11) of the storage container (2). A scraper device (42) is arranged within the internal volume (3) and has at least one scraping surface (Rl) configured to scrape a surface of the metering device (1) arranged in the proximity of the outlet opening (11). According to a metering method, it is provided to at least partially open the outlet opening (11) and scrape a surface of the metering device (1) arranged in the proximity of the outlet opening (11) causing the rotation of at least one scraping surface (Rl) around a rotation axis (A) transverse to the outlet opening (11).