Spheroid Ring Reflector for Compact Gas Detector

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Solution Overview

Problem

Non-dispersive infrared (NDIR) gas detectors face challenges in achieving efficient detection with a low profile and small size while maintaining an adequate path-length for accurate gas analysis, often resulting in slower response times due to the need for large cross-sectional areas for gas exchange.

Innovation Solution

A spheroid ring reflector is used to direct radiation from an emitter to a detector, with curved walls containing the beam path and optimizing the path-length based on the circumference of the ring, allowing for focused radiation and a large cross-sectional area for gas exchange, thereby improving response time and detector efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a long optical path-length is used for accurate gas analysis, then measurement precision is improved, but the device size and profile increase

Engineering Contradiction:
Improvegas analysis accuracyVSAvoiddetector size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent employs a spheroid ring reflector with curved walls that contain and direct the radiation beam along a controlled path. The curved geometry of the reflector optimizes the optical path-length by reflecting radiation multiple times between the emitter and detector, effectively increasing the path-length within a compact volume without requiring a linear extension of the detector assembly.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention transitions from a linear one-dimensional path arrangement to a three-dimensional ring-shaped optical path. By configuring the reflector in a ring geometry and using curved walls to contain the beam, the system creates a multi-dimensional optical path that maximizes the effective path-length through spatial optimization rather than simple linear extension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of time

If a large cross-sectional area is provided for gas exchange, then response time is improved, but the device complexity and size increase

Engineering Contradiction:
Improveresponse timeVSAvoiddetector structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The spheroid ring reflector structure serves multiple functions simultaneously: it contains the radiation beam, defines the optical path-length, provides a large cross-sectional area for gas exchange, and maintains a compact overall form. This multi-functional design eliminates the need for separate components for each function, thereby improving response time without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The ring reflector is configured with curved walls that segment the optical path into multiple reflection zones, allowing the beam to traverse a long effective path-length through sequential reflections. This segmentation of the optical path enables the system to achieve both large cross-sectional area for gas exchange and extended interaction length without requiring a single large linear chamber.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spheroid ring reflector enhances the response time and accuracy of gas detection by maintaining a long optical path-length within a compact design, allowing for efficient gas exchange and minimizing the size of the detector while ensuring improved throughput efficiency.

Implementation Method 1

a spheroid ring reflector configured to direct radiation from an emitter to a detector

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

Non-dispersive infrared (NDIR) detectors may typically comprise an IR source, a sample chamber (containing the gas sample), a sample detector

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentEP3532823B1Gas detector system with ring reflector
Publication Date: 2023.04.12 HONEYWELL INTERNATIONAL INC
  • EP3532823B1 patent drawingFigure 1A~1B
  • EP3532823B1 patent drawingFigure 2A~2B
  • EP3532823B1 patent drawingFigure 3

AI summary

Embodiments relate generally to gas detector systems and method, wherein a gas detector system comprises at least one emitter (102) configured to emit radiation in a beam path (120); at least one detector (104) configured to receive at least a portion of the emitted radiation; a ring reflector (100) configured to direct the emitted radiation around the ring reflector toward the at least one detector, wherein the ring reflector comprises at least a portion of a spheroid shape, and wherein the ring reflector is configured to allow gas to flow through at least a portion of the beam path; and a processing circuit coupled to the at least one detector configured to processes an output from the at least one detector. The emitted radiation may by focused at at least two focused spots at the at least one detector because of astigmatism aberration within the ring reflector. The system may further comprise a filter located such that the emitted radiation passes through the filter before reaching the at least one detector.