Spike Connector Tube Kinking Prevention via Side Wall Integration

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Solution Overview

Problem

The existing spike connectors are prone to causing tube kinking and upstream occlusion, especially when the fluid reservoir and spike connector are placed at the bottom of a rucksack, leading to infusion pump alarms due to the tube bending at a sharp radius.

Innovation Solution

The spike connector design features a tube connector arranged within the gripping body, with side walls extending beyond the connector to create an open recess, allowing the tube to bend at a larger radius and preventing kinking, and includes protrusions to guide the tube out without occlusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the tube connector is arranged at the bottom of the gripping body forming a protrusion, then the connection functionality is improved, but the tube bends sharply causing kinking and upstream occlusion

Engineering Contradiction:
Improveconnection functionalityVSAvoidtube flow continuity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The tube connector is moved from a bottom protrusion arrangement to a side wall integration arrangement. By incorporating the tube connector into the side wall of the gripping body rather than positioning it at the bottom, the design changes the spatial dimension of connection, allowing the tube to exit horizontally rather than bending sharply at the bottom, thus preventing kinking while maintaining connection functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the tube connector protrudes from the bottom of the gripping body, then the spike connector structure is simplified, but the tube forms a kinking point leading to occlusion

Engineering Contradiction:
Improvespike connector structureVSAvoidtube kinking
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The tube connector is merged with the side wall of the gripping body, forming an integrated structure where the connector becomes part of the side wall rather than a separate protruding component. This merging eliminates the need for a bottom protrusion while maintaining connection functionality, and the tube exits through the side wall at a larger radius, preventing kinking.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If the tube connector is positioned at the bottom forming a protrusion, then manufacturing is simplified, but the tube bends at a very small bending radius causing occlusion

Engineering Contradiction:
Improveconnector positioningVSAvoidtube bending radius
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The tube connector is repositioned from the bottom dimension to the side wall dimension. Instead of the tube exiting from the bottom with a sharp bend, the connector is integrated into the side wall, allowing the tube to exit laterally with a much larger bending radius, thus improving the tube shape and preventing occlusion while remaining manufacturable.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces the risk of tube kinking and occlusion, ensuring smooth fluid flow and reducing the likelihood of infusion pump alarms during transport.

Implementation Method 1

The spike of the spike connector is plugged into a tube-shaped socket at the bottom of the fluid reservoir and retained therein by means of friction forces.

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a tube connector provided at the gripping body and fluidly communicating with the spike wherein the tube connector is adapted to be connected to a tube

Methodology Applied
Scientific EffectFluid communication:

Data Source

PatentEP3357526B1Spike connector
Publication Date: 2019.06.26 MICREL MEDICAL DEVICES SA
  • EP3357526B1 patent drawingFigure 1
  • EP3357526B1 patent drawingFigure 2a~2c
  • EP3357526B1 patent drawingFigure 3a~3c

AI summary

Described is a spike connector, comprising a spike (2), a gripping body (4) carrying the spike (2) and having side walls (6; 20) which define at least one external gripping surface (6a) adapted to enable a user to grip the gripping body (4) for coupling the spike (2) with a reservoir, and a tube connector (12) provided at the gripping body (4) and fluidly communicating with the spike (2) wherein the tube connector (12) is adapted to be connected to a tube (14). According to the present invention, the tube connector (12) is arranged within the gripping body (4), wherein at least one portion of the side walls (6; 20) of the gripping body (4) extends beyond the tube connector (12) at a region of the gripping body (4) where the tube (14) is to be connected to the tube connector (12).