Coronavirus Spike Protein Stabilization via Peptide Linkers and Proline Mutations

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current SARS-CoV-2 spike protein vaccines face challenges with stability during storage, manufacturing, freeze/thaw cycles, and lyophilization/resuspension, limiting their effectiveness and durability, especially with emerging variants.

Innovation Solution

A mutant coronavirus spike protein with modifications such as short or rigid peptide linkers at the furin cleavage site, additional disulfide bonds, and proline mutations for enhanced trimeric stability, expressed in various cell types, forming dimers, trimers, or nanoparticles for improved expression and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the wild-type SARS-CoV-2 spike protein is used, then the protein can bind to ACE2 and initiate infection, but the protein exhibits poor stability during storage, manufacturing, freeze/thaw cycles, and lyophilization/resuspension

Engineering Contradiction:
Improvestability during storage and processingVSAvoidconformational stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The spike protein is divided into S1 and S2 subunits connected by a peptide linker at the furin cleavage site. This segmentation prevents premature cleavage and maintains structural integrity during storage and processing, while still allowing functional conformational changes when needed for ACE2 binding.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Proline mutations are introduced at specific positions (e.g., K986P, V987P) to alter the local structural parameters and conformational dynamics of the spike protein. These parameter changes stabilize the prefusion conformation, improving reliability during storage and manufacturing without compromising ACE2 binding capability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If proline mutations are introduced to stabilize the prefusion conformation, then trimeric stability is improved, but the complexity of protein design and characterization increases

Engineering Contradiction:
Improvetrimeric stabilityVSAvoiddesign and characterization complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Proline mutations are introduced at specific local positions (e.g., K986P, V987P, N501P) rather than throughout the entire protein. This localized modification approach stabilizes the prefusion conformation and improves trimeric stability while minimizing the overall complexity of design and characterization.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The spike protein is pre-stabilized in the prefusion conformation through proline mutations and peptide linker design before encountering destabilizing conditions during storage or processing. This preliminary stabilization action prevents conformational drift and maintains trimeric integrity throughout the vaccine lifecycle.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If peptide linkers are used to connect S1 and S2 subunits, then furin cleavage is prevented and stability is improved, but the flexibility and natural processing of the protein are reduced

Engineering Contradiction:
Improvestability during manufacturingVSAvoidnatural processing flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

A peptide linker is introduced as an intermediary element at the furin cleavage site to connect the S1 and S2 subunits. This linker prevents premature furin cleavage and improves manufacturing stability, while still allowing controlled conformational changes and ACE2 binding when needed, thus balancing stability with functional flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20230398204A1Coronavirus Spike Glycoprotein With Improved Expression and Stability
Publication Date: 2023.12.14 LA JOLLA INST FOR IMMUNOLOGY
  • US20230398204A1 patent drawing
  • US20230398204A1 patent drawing
  • US20230398204A1 patent drawing

AI summary

The present invention includes a mutant coronavirus spike protein, methods of making and using, vaccines, vectors and nucleic acids, comprising at least one of the following modifications: a short flexible peptide linker or a rigid peptide linker in place of the furin cleavage site loop to genetically link an 51 and S2 subunit; at least one additional disulfide bond; or 1, 2, 3, 4, or 5 proline mutations for greater trimeric stability, wherein the resulting mutant coronavirus spike protein has at least one of: a higher stability or a higher level of expression when compared to a non-modified coronavirus spike protein. In one example, the coronavirus is SARS, MERS, 229E (alpha), NL63 (alpha), OC43 (beta), HKU1 (beta), SARS-CoV-2, or an emerging variant thereof. Current SARS-CoV-2 variants include, e.g., B.1.1.7, B.1.1.7 with E484K, B.1.135, B.1.351, P.1, B.1.427, D614G, B.1.1351, or B.1.429, Lambda (i.e., C.37), Mu (i.e. B.1.621), and others.