Spin Accumulation Magnetic Sensor Gap Reduction

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Solution Overview

Problem

Current magnetoresistive sensors, such as GMR and TMR sensors, face limitations in reducing gap thickness while maintaining strong signal quality and low noise, which hinders the increase in data density in magnetic data storage devices.

Innovation Solution

A spin accumulation sensor design featuring first and second magnetic free layers that are magnetically anti-parallel coupled, along with a spin injection structure and a non-magnetic conductive layer, enhances sensor performance by reducing gap thickness and minimizing signal noise through improved spin current management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If traditional magnetoresistive sensors (GMR or TMR) are used, then the sensor can detect magnetic signals, but the gap thickness cannot be significantly reduced while maintaining strong signal quality

Engineering Contradiction:
Improvegap thicknessVSAvoidsignal quality
Core Design Contradiction:
Length of stationary objectVSMeasurement precision

Solution Approach 1:

The sensor is divided into two separate functional structures: a spin injection structure located away from the air bearing surface and a detector structure located near the air bearing surface. These structures are connected by a non-magnetic conductive layer that extends between them. This segmentation allows the gap thickness to be reduced independently while maintaining signal quality through the distributed architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor design transitions from a single-plane stacked layer structure to a three-dimensional configuration where the spin injection structure and detector structure are separated in space and connected via a conductive pathway. This dimensional change enables reduced gap thickness while preserving magnetic signal detection capability through the extended conductive connection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the spacing between magnetic shields is reduced to increase data density, then bit length decreases, but signal noise increases and signal strength decreases

Engineering Contradiction:
Improvedata densityVSAvoidsignal noise
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

A non-magnetic, electrically conductive layer serves as an intermediary between the spin injection structure and the detector structure. This conductive layer facilitates spin current transport while being magnetically transparent, allowing the detector to sense magnetic fields from the media without interference from the conductive connection itself. This intermediary enables reduced shield spacing while maintaining signal-to-noise ratio.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If a second magnetic free layer is added to the detector structure, then sensor output voltage increases, but device complexity increases

Engineering Contradiction:
Improveoutput voltageVSAvoidsensor structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The detector structure combines multiple magnetic free layers (first and second magnetic free layers) that are magnetically anti-parallel coupled with each other. This merging of multiple layers within a single detector structure enables enhanced output voltage through constructive interference of spin signals while maintaining a unified structural design that manages complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves increased output voltage and reduced magnetic noise by utilizing a second magnetic free layer and a second magnetic layer in the spin injection structure, leading to enhanced data storage density and efficiency.

Implementation Method 1

spin accumulation sensor

Methodology Applied
Scientific EffectSpin accumulation:

Implementation Method 2

spin injection structure

Methodology Applied
Scientific EffectSpin injection:

Implementation Method 3

Giant Magnetoresistive (GMR) sensor

Methodology Applied
Scientific EffectGiant magnetoresistance: Magnetoresistance

Implementation Method 4

Tunnel Junction Magnetoresisive (TMR) sensor

Methodology Applied
Scientific EffectTunnel magnetoresistance: Magnetoresistance

Implementation Method 5

magnetically anti-parallel coupled

Methodology Applied
Scientific EffectExchange coupling:

Data Source

PatentUS8717715B1Spin accumulation magnetic read sensor
Publication Date: 2014.05.06 WESTERN DIGITAL TECHNOLOGIES INC
  • US8717715B1 patent drawing
  • US8717715B1 patent drawing
  • US8717715B1 patent drawing

AI summary

A spin accumulation magnetic sensor having improved signal strength and efficiency. The spin accumulation magnetic sensor has a detector structure and a spin injection structure and has a non-magnetic, electrically conductive layer extending between the spin injection structure and the detector structure. The detector structure has first and second free layers arranged such that the non-magnetic, electrically conductive layer extends between them and so that they are magnetically anti-parallel coupled with one another. The spin injection structure can also include first and second magnetic layers with the electrically conductive layer extending between them and with the first magnetic layer being pinned and the second magnetic layer being anti-parallel coupled with the first magnetic layer.