Subcutaneous Spinal Alignment Device with Incremental Gear Mechanism

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Solution Overview

Problem

Current surgical methods for correcting scoliosis are invasive, costly, and often result in incomplete spinal alignment, with risks including neurological damage, infection, and bone fracture due to the application of large forces on the spine.

Innovation Solution

A subcutaneous implantable device with a bracing assembly, rod, gear mechanism, and cable system that allows for gradual spinal alignment using minimally invasive techniques, employing bioabsorbable materials and an expandable anchoring mechanism to apply controlled forces over time, reducing the need for extensive vertebral drilling and minimizing tissue disruption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional surgical methods are used to correct scoliosis, then spinal alignment can be achieved, but the procedure becomes invasive with high risk of complications

Engineering Contradiction:
Improvespinal alignment correctionVSAvoidneurological damage, infection, bone fracture
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The corrective force application is segmented into multiple small adjustments rather than one large correction. The device allows incremental rotation of the rod in 5-degree increments, dividing the total correction into manageable steps that reduce the risk of sudden structural failure or nerve damage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static rigid rod to a dynamic adjustable rod that can be rotated incrementally. The rod's position is not fixed but can be dynamically adjusted through controlled rotation, allowing the spine to adapt to gradual changes rather than sudden rigid repositioning.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If large forces are applied to correct severe spinal curves, then alignment improvement is achieved, but the risk of bone fracture and nerve damage increases

Engineering Contradiction:
Improvespinal curvature correctionVSAvoidbone fracture, nerve damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

Instead of applying the full corrective force at once, the system applies partial corrections in small increments. Each rod rotation provides a portion of the total corrective action, allowing the bone and surrounding tissues to adapt gradually without being subjected to excessive force that could cause fracture or nerve damage.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The correction process uses periodic small adjustments rather than continuous large forces. The incremental rotation mechanism allows for repeated small corrections over time, with each adjustment followed by a period of adaptation, reducing the cumulative stress on bone and nerve structures.

Inventive Principle:
Principle #19Periodic action

3Strength

If extensive vertebral drilling is performed to secure anchors, then strong anchoring is achieved, but tissue disruption and surgical complexity increase

Engineering Contradiction:
Improveanchor securingVSAvoidsurgical procedure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The invention extracts the anchoring function from complex extensive drilling procedures. Instead of requiring multiple large drill holes through vertebrae, the system uses a simplified anchoring mechanism that can be secured with minimal drilling, removing the harmful aspect of extensive tissue disruption while maintaining the essential function of secure attachment.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If traditional braces are used to prevent further deterioration, then progression is slowed, but full recovery to correct alignment is rarely achieved

Engineering Contradiction:
Improvespinal stabilizationVSAvoidspinal alignment correction
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The device performs preliminary action by establishing a stable anchored rod system that creates a framework for subsequent incremental correction. The anchors and rod are installed first to provide structural support, then the rod is gradually rotated to achieve alignment, combining stabilization with active correction capability.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables gradual and controlled correction of spinal curvature, reducing the risk of complications such as bone fracture and nerve damage, while allowing for endoscopic or percutaneous procedures that minimize tissue disruption and promote safer, more effective spinal alignment.

Implementation Method 1

employing bioabsorbable materials and an expandable anchoring mechanism to apply controlled forces over time

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

A subcutaneous implantable device with a bracing assembly, rod, gear mechanism, and cable system that allows for gradual spinal alignment

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Data Source

PatentEP3402424B1Subcutaneous implantable device for gradually aligning a spine and subcutaneous implantable device for gradually lengthening a bone
Publication Date: 2020.07.08 SUDDABY LOUBERT S
  • EP3402424B1 patent drawingFigure 1
  • EP3402424B1 patent drawingFigure 2A~2B
  • EP3402424B1 patent drawingFigure 3~4A

AI summary

A subcutaneous implantable device for aligning a spine having a plurality of vertebrae including a first brace assembly secured to a first vertebra of the spine, a second brace assembly secured to a second vertebra of the spine, a rod secured by the at least two brace assemblies, the rod arranged for limited sliding movement within the at least two brace assemblies, a gear mechanism attached to the rod, a control means attached to the gear mechanism, and a cable fixedly secured to a third vertebra of the spine by an anchor. The third vertebra is located between the first and second vertebrae, and the cable is arranged for pulling the third vertebra towards the rod. A subcutaneous implantable device for gradually lengthening a bone.