Spinal Band Clamp System for Bone Anchoring

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Solution Overview

Problem

Existing spinal fixation devices face challenges with bone anchors, particularly in cases where bone structures lack sufficient mechanical strength or require a degree of freedom, and there is a need for alternative fastening means that can provide stability without full immobilization of adjacent vertebrae.

Innovation Solution

A connector system using a band clamp with dual-lock or single-lock mechanisms, which secures a spinal rod to a bone structure via a flexible band, allowing for adjustable tension and stability without the need for traditional bone screws, and a tensioning instrument for precise band tensioning through small surgical incisions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional bone screws are used for spinal fixation, then strong immobilization is achieved, but the bone structure may lack sufficient mechanical strength to withstand screw penetration

Engineering Contradiction:
Improveimmobilization strengthVSAvoiddamage to weak bone structure
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a band as an intermediary element that wraps around the bone structure (lamina, transverse process, or spinous process) without penetrating it. The band clamp secures the band to the spinal rod, creating a fixation system that achieves immobilization strength while avoiding direct screw penetration into weak bone structures. This mediator approach allows force distribution across a broader area of the bone surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention replaces the traditional screw-based mechanical penetration system with a band-based circumferential wrapping system. Instead of relying on screw threads engaging with bone threads, the system uses friction and compression from the band wrapped around the bone structure, secured by the band clamp mechanism. This substitution eliminates the need for bone penetration while maintaining fixation capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If bone screws are used for fixation, then complete immobilization is achieved, but adjacent vertebrae cannot maintain a degree of freedom for movement

Engineering Contradiction:
Improvespinal stabilityVSAvoiddegree of freedom for adjacent vertebrae
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The band clamp system allows for localized fixation at specific vertebral levels while preserving motion at adjacent levels. The band can be selectively wrapped around specific bone structures (lamina, transverse process, or spinous process) to provide targeted stabilization where needed, while allowing natural movement at other segments of the spine. This local quality approach enables differentiated treatment of different spinal segments.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If a flexible band is used for spinal fixation, then adaptability to various bone structures is improved, but the device complexity increases due to additional clamping mechanisms

Engineering Contradiction:
Improvecompatibility with different bone structuresVSAvoidclamping mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The band clamp is designed as a universal fixation device that can accommodate different bone structures (lamina, transverse process, spinous process) and different band configurations. The clamping mechanism provides multi-functional capability by securing both the band and the spinal rod through a single device. This universality reduces the need for multiple specialized devices for different anatomical locations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The band clamp merges multiple functions into a single device: it secures the band to the bone structure, attaches the spinal rod, and provides adjustable tensioning capability. By combining these functions into one integrated component, the overall device complexity is reduced compared to using separate devices for each function.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If traditional surgical incisions are used for implant placement, then adequate access is achieved, but tissue disruption and surgical trauma increase

Engineering Contradiction:
Improvesurgical accessVSAvoidtissue disruption
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The surgical procedure is segmented into separate steps: first placing the band around the bone structure through a small incision, then attaching the band clamp and spinal rod through another small incision. This segmentation allows each component to be implanted through minimally invasive approaches rather than requiring a single large incision for all implant placement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The band is placed around the bone structure before the band clamp and spinal rod are attached. This preliminary action allows the band to be positioned through a small incision, and subsequent components can be added through separate small incisions, minimizing overall tissue disruption while maintaining surgical accessibility.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The band clamp system provides a secure and adjustable means of anchoring spinal rods to bone structures, offering flexibility and stability, suitable for various spinal conditions, including those where traditional screws are not feasible, while minimizing tissue disruption during surgery.

Implementation Method 1

a clamping mechanism that modulates the width of at least a portion of each of the pair of band channels

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a threaded post fastened to the base, such that the base cannot translate in the distal/proximal direction relative to the threaded post; a nut on the threaded post; wherein tightening the nut imparts compressive force

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 3

a band friction surface; a band friction counter-surface

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20240277385A1Surgical band clamp system
Publication Date: 2024.08.22 NUVASIVE INC
  • US20240277385A1 patent drawing
  • US20240277385A1 patent drawing
  • US20240277385A1 patent drawing

AI summary

A system for securing a spinal rod to a bone structure using a connector is provided. The connector functions by modulating friction on a band in two band channels and locking the spinal rod in a separate rod channel. An instrument is also provided for tensioning the band.