Expandable Spinal Cage with Slidable Hinge for Lordosis Control

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Solution Overview

Problem

Current spinal implants face challenges in accommodating varying anatomical configurations, as they often require a larger implant to be inserted in a smaller configuration and adjusted in situ, which is difficult due to anatomical differences between individuals.

Innovation Solution

An expandable spinal cage with a slidably supported hinge, actuated by a plate mover and biased support members, allowing for controlled expansion and rotation to fit the anatomy, including keels for proper orientation and inner ramps for tilting, enabling adjustment of the lordosis angle between vertebrae.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a larger implant is used to accommodate varying anatomical configurations, then adaptability to different anatomies is improved, but ease of insertion is worsened due to the difficulty of placing a bigger implant in a confined space

Engineering Contradiction:
Improveadaptability to anatomical variationsVSAvoidease of insertion
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The implant is divided into multiple segments including first and second support plates connected by a hinge, with a plate mover positioned between them. This segmentation allows the implant to be inserted in a compact state and then expanded in situ to accommodate different anatomical configurations, resolving the contradiction between adaptability and ease of insertion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The implant incorporates dynamic components including a slidable hinge and an actuated plate mover that enable the structure to transition from a compressed insertion configuration to an expanded operational configuration. This dynamic capability allows the implant to adapt to varying anatomical spaces while maintaining ease of insertion through controlled expansion after placement.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the implant is designed to be adjusted in situ, then adaptability to individual anatomy is improved, but device complexity is worsened due to the additional adjustment mechanisms required

Engineering Contradiction:
Improveadjustability in situVSAvoidcomplexity of adjustment mechanisms
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The plate mover is nested between the first and second support plates, with the hinge journaled in an elongate aperture formed in a hinge housing protruding from the first support plate. This nested arrangement allows multiple functional components to be integrated in a compact manner, providing adjustability without proportionally increasing overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The hinge acts as an intermediary mechanism between the support plates, enabling rotational movement and angle adjustment. The elongate aperture in the hinge housing serves as an intermediary structure that guides and constrains the hinge movement, providing controlled adjustability while simplifying the overall mechanism compared to direct plate-to-plate adjustment.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If a hinge with elongate aperture is used to allow translation and rotation, then adaptability of the implant configuration is improved, but manufacturing precision is worsened due to the need for precise journaling in the elongate aperture

Engineering Contradiction:
Improveconfigurability of implantVSAvoidprecision of hinge journaling
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The hinge is designed to move within an elongate aperture that allows for parameter changes in position and orientation. The aperture's geometry is specifically designed to guide the hinge through predetermined translational and rotational paths, enabling configurability while the manufacturing precision requirements are managed through the controlled geometry of the aperture rather than requiring high-precision bearings or joints.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise fitting and adjustment of the spinal cage to match individual anatomical needs, facilitating effective spinal stabilization and lordosis control post-installation.

Implementation Method 1

The hinge is free to translate and rotate in the elongate aperture

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the plate mover being arranged to slide against an inclined surface on the first support plate

Methodology Applied
Scientific EffectInclined plane: Inclined Plane

Implementation Method 3

one or more support members are biased towards the hinge and/or the first support plate. The one or more support members may be biased by a biasing device

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9827107B1Adjustable spinal cage
Publication Date: 2017.11.28 APIFIX
  • US9827107B1 patent drawing
  • US9827107B1 patent drawing
  • US9827107B1 patent drawing

AI summary

A spinal cage includes a first support plate pivotally connected to a second support plate by a hinge, and a plate mover actuated by an actuator and located between the first and second support plates. The plate mover is arranged to slide against an inclined surface on the first support plate. A hinge is journaled in an elongate aperture formed in a hinge housing protruding from first support plate, the hinge being free to translate and rotate in the elongate aperture.