Spinal Interbody Implant Endcap Torsional Resistance

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Solution Overview

Problem

Current spinal implants for treating musculoskeletal disorders, such as degenerative disc disease and osteoporosis, often fail to provide a strong and stable connection between the implant and vertebral endplates, leading to inadequate support and potential subsidence, especially during lateral or sagittal bending of the vertebrae.

Innovation Solution

A spinal implant system featuring extended or widened endcaps with a rotate and lock connection mechanism, which engages with the apophyseal ring and cortical rim of vertebral endplates, providing a stronger connection and resistance to torsional forces, along with various connection mechanisms for static or expandable implants, and the use of materials like Nitinol for flexibility and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional spinal implants are used, then the implant can be inserted between vertebrae, but the connection between the implant and vertebral endplates is weak and unstable

Engineering Contradiction:
Improveconnection strengthVSAvoidstability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The implant is divided into multiple functional components including endcaps with engagement features, a body portion, and movable members that can independently perform specific functions such as engagement, support, and locking, thereby achieving stronger and more reliable connections

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The movable member is positioned within the body portion and can move between retracted and extended positions, with the engagement feature nested within the endcap structure, allowing for compact design while maintaining strong connection capabilities

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If the implant structure is simplified, then the implant is easier to manufacture and insert, but the resistance to torsional forces during lateral or sagittal bending is insufficient

Engineering Contradiction:
Improveease of insertionVSAvoidtorsional resistance
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The endcaps are designed with specific engagement features localized at the interfaces with vertebral endplates, providing enhanced torsional resistance precisely where needed during lateral or sagittal bending, while the rest of the implant structure remains relatively simple for easy manufacture and insertion

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The implant utilizes composite construction with different materials optimized for specific functions: the endcaps and engagement features are designed for strong mechanical interlocking, while the body portion provides structural support, achieving both ease of manufacture and torsional resistance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implant system effectively resists torsional forces and provides enhanced stability and support to the vertebrae, reducing the risk of subsidence and improving mechanical support, allowing for better vertebral alignment and bone growth promotion.

Implementation Method 1

at least one resiliently biased member extending from the endcap and disposable with a slot of the mating part of the cage

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The implant may be an expandable cage

Methodology Applied
Scientific EffectMechanical expansion:

Data Source

PatentEP3024420B1Interbody implant
Publication Date: 2019.09.25 WARSAW ORTHOPEDIC INC
  • EP3024420B1 patent drawingFigure 1
  • EP3024420B1 patent drawingFigure 2
  • EP3024420B1 patent drawingFigure 3~4

AI summary

An interbody endcap includes a wall having a first surface connected to an interbody implant and a second surface including an arcuate portion configured for engagement with a vertebral endplate surface. The second surface extends outwardly from the interbody implant to at least adjacent a perimeter of the vertebral endplate surface. Systems and methods are disclosed.