Spinal Fixation with One-Way Gear Clips for Vertebral Height

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Solution Overview

Problem

Current spinal fracture reduction systems face challenges in achieving ideal load distribution and maintaining vertebral body height due to the limitations of posterior pedicle screw nail fixation, leading to issues like vertebral body collapse, kyphosis, and pedicle screw nail fractures.

Innovation Solution

An internal fixation system with injured vertebra nails connected by reduction connecting clips and a connecting rod, featuring a one-way gear structure and non-circular limiting grooves, allows for automatic reduction and intravertebral bone grafting, reducing the need for repeated adjustments and minimizing interference with zygapophyseal joints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If posterior pedicle screw nail fixation is used to restore vertebral body height, then vertebral body height is restored, but ideal load distribution in the anterior and middle parts of the injured vertebra cannot be achieved

Engineering Contradiction:
Improvevertebral body heightVSAvoidload distribution
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The fixation system is divided into upper and lower connecting rods that can be independently adjusted, allowing separate control of vertebral body height restoration and load distribution. The reduction connecting clips with one-way gear structures enable independent adjustment of each rod's angle and position, providing segmented control over the reduction process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting rods are designed with adjustable angles and positions through the one-way gear reduction connecting clips, transforming the static fixation into a dynamic system that can be adjusted during surgery to achieve optimal load distribution while maintaining restored vertebral body height.

Inventive Principle:
Principle #15Dynamics

2Shape

If connecting rods are preflexed or pedicle nails are stretched to reduce the fractured vertebra, then vertebral body height is restored, but repeated loosening and re-fastening of pedicle screw nuts is required

Engineering Contradiction:
Improvevertebral body heightVSAvoidoperation time
Core Design Contradiction:
ShapeVSLoss of time

Solution Approach 1:

The connecting rods are preflexed during manufacturing to predetermined angles (e.g., 15°, 30°, 45°) based on the degree of vertebral compression. During surgery, the reduction connecting clips are rotated to engage the preflexed rods, automatically achieving reduction without repeated loosening and re-fastening of nuts.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The one-way gear structure of the reduction connecting clips allows the system to self-adjust and self-lock at the desired reduction position. Once the clips are rotated to engage the preflexed connecting rods, the structure automatically maintains the reduced position without requiring continuous manual adjustment or re-fastening.

Inventive Principle:
Principle #25Self-service

3Reliability

If bone grafting is performed through the pedicle, then bone loss is filled and fracture healing is promoted, but the connecting rod blocks the passage of bone grafting

Engineering Contradiction:
Improvefracture healingVSAvoidbone grafting passage
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connecting rod is positioned in a plane that does not block the anterior-to-posterior passage through the pedicle. By orienting the connecting rod laterally and using reduction connecting clips that engage from the posterior approach, the system creates a spatial separation between the rod's path and the bone grafting path, allowing both procedures to occur simultaneously without interference.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If unilateral reduction is performed using one connecting rod, then bone grafting can be performed through the opposite pedicle, but vertebral body height is limited and stress distribution is uneven

Engineering Contradiction:
Improvebone grafting accessVSAvoidvertebral body height
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The system uses both upper and lower connecting rods with reduction connecting clips on both sides of the fractured vertebra, allowing simultaneous bilateral reduction and symmetric load distribution. This dual-rod configuration provides multi-functionality by enabling both height restoration and creating space for bone grafting through coordinated adjustment of both rods.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12336738B2Internal fixation system for anatomical reduction of fractured vertebral body of spine and intravertebral bone grafting
Publication Date: 2025.06.24 HAO DINGJUN
  • US12336738B2 patent drawing
  • US12336738B2 patent drawing
  • US12336738B2 patent drawing

AI summary

The present disclosure discloses an internal fixation system for anatomical reduction of a fractured vertebral body of a spine and intravertebral bone grafting. The system includes at least two injured vertebra nails, each of the at least two injured vertebra nails has a reduction connecting clip connected thereto, and all reduction connecting clips are connected by a connecting rod; the reduction connecting clip includes a fixation screw, a reduction connecting nut, and a reduction connecting screw head; and the reduction connecting screw head and the reduction connecting nut are connected to each other and have a one-way gear structure at a joint thereof. The present disclosure maximizes the recovery and maintenance of an effective height of an injured vertebral body, reduces occurrences of postoperative vertebral body collapses and kyphosis, and decreases fractures of pedicle screw nails and the connecting rod.