Spinal Prosthesis Insertion Device Rotational Coupler

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Solution Overview

Problem

Current surgical tools for implanting artificial spinal discs are complex, costly, and prone to mechanical failure due to reliance on spring force for retaining the disc, increasing the risk and duration of the procedure.

Innovation Solution

A system comprising an insertion assembly with a gripper and coupler member that securely positions and implants a spinal prosthesis as a unit, using a rotational mechanism to apply axial force and ensure precise placement without relying on spring force, allowing for efficient and reliable implantation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If spring force is used to retain the disc in the implantation instrument, then the disc can be held in place during insertion, but the instrument becomes more complex and prone to mechanical failure

Engineering Contradiction:
Improveretention reliabilityVSAvoidinstrument complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the spring force retention mechanism from the implantation instrument, extracting the problematic element that caused complexity and mechanical failure. The instrument is redesigned to retain the disc prosthesis through friction and geometric constraints alone, eliminating the need for springs while maintaining retention reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The disc prosthesis itself provides the retention function through its design features, specifically the annular flange that engages with the implantation instrument's retention surface. The disc's own structural elements serve the retention function without requiring separate active retention components like springs.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If multiple separate components are implanted sequentially, then the implantation is more flexible, but the procedure duration increases

Engineering Contradiction:
Improveimplantation flexibilityVSAvoidprocedure duration
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent combines the disc prosthesis and endplates into a single integrated implant unit that is inserted as one component. This merging of previously separate components (disc and endplates) into a unified structure reduces the number of implantation steps and decreases procedure duration while maintaining the flexibility to address various spinal conditions.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple separate components are implanted sequentially, then the implantation is more flexible, but the risk of procedure failure increases

Engineering Contradiction:
Improveimplantation flexibilityVSAvoidprocedure reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

By integrating the disc prosthesis and endplates into a single unit, the patent reduces the number of steps and potential failure points in the implantation procedure. The unified structure ensures proper alignment and positioning in one insertion action, reducing the risk of procedural failure compared to sequential implantation of separate components.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If a distraction instrument with integrated installation capabilities is used, then the implantation process is more efficient, but the instrument becomes more complex and costly

Engineering Contradiction:
Improveimplantation efficiencyVSAvoidinstrument complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The implantation instrument is designed with multi-functionality, serving both as a distraction instrument and an installation instrument. The unified tool performs multiple functions (vertebral distraction and disc prosthesis insertion) within a single device, improving productivity while avoiding the complexity of having separate specialized tools.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extracts the spring force retention mechanism from the instrument, simplifying the overall structure while maintaining the ability to securely hold the disc prosthesis during insertion through alternative friction-based and geometric retention methods.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces procedural time and risk by providing a secure, reliable method for implanting spinal prostheses, enhancing the efficiency and safety of the surgical process while minimizing mechanical failures and costs.

Implementation Method 1

a coupler member having a gripper coupling portion rotatably positioned within the channel and configured to couple with the end portion of the gripper

Methodology Applied
Scientific EffectRotational mechanism generating axial force: Mechanical Force

Data Source

PatentEP2173285B1Implant insertion device and method
Publication Date: 2017.01.25 DEPUY SPINE INC
  • EP2173285B1 patent drawingFigure 1~2
  • EP2173285B1 patent drawingFigure 3
  • EP2173285B1 patent drawingFigure 4

AI summary

A method and system for insertion of an implant is disclosed. One embodiment of a system for use in implanting a spinal prosthesis incorporating principles of the invention includes an insertion assembly housing with a channel extending from a distal end portion to a proximal end portion, a gripper having a prosthesis coupling portion for coupling with a spinal prosthesis and an end portion, and a coupler member having a gripper coupling portion rotatably positioned within the channel and configured to couple with the end portion of the gripper within the channel.