Spinal Correction Ratchet Mechanism for Dynamic Growth

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Solution Overview

Problem

Current surgical methods for correcting spinal disorders, such as scoliosis and kyphosis, often require invasive procedures and may not adequately address the need for dynamic adjustment and growth compensation, leading to limitations in long-term stability and patient comfort.

Innovation Solution

A spinal correction apparatus featuring a ratchet mechanism with a longitudinal element that allows incremental movement and expansion, facilitated by a cam or worm gear system, enabling non-invasive lengthening and axial rotation to accommodate patient growth and spinal movement, while minimizing the need for repeated surgical interventions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional surgical correction methods are used, then spinal alignment can be corrected, but repeated surgical interventions are required and patient comfort is compromised

Engineering Contradiction:
Improvelong-term stabilityVSAvoidpatient comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The spinal correction apparatus incorporates a dynamic ratchet mechanism that allows the spinal rod to be adjusted incrementally after implantation. The ratchet pawl engages with rack teeth to permit lengthening movements while preventing shortening, enabling the system to adapt to patient growth and spinal changes without requiring removal and re-implantation of the hardware.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The apparatus enables self-adjustment through a controlled ratcheting mechanism that allows incremental lengthening of the spinal rod in response to patient growth. The system automatically maintains correction while accommodating changes, eliminating the need for repeated surgical interventions to adjust the implant.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If fixed spinal implants are used, then initial correction is achieved, but they cannot accommodate patient growth and spinal movement

Engineering Contradiction:
Improvegrowth compensationVSAvoidapparatus structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The spinal correction apparatus transforms a static implant into a dynamic system through the integration of a ratchet mechanism. This allows the spinal rod to change length incrementally in response to patient growth while maintaining structural integrity and correction, providing adaptability without requiring a completely different implant system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The apparatus divides the spinal rod into segments that can move relative to each other through the ratchet mechanism. This segmentation allows independent adjustment of rod length while maintaining the overall structural framework, enabling growth accommodation without compromising the fixed correction achieved by the anchored portions.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If invasive surgical procedures are used, then spinal correction can be achieved, but the frequency of surgical adjustments increases

Engineering Contradiction:
Improvecorrection accuracyVSAvoidsurgical intervention frequency
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The ratchet mechanism enables the spinal implant to self-adjust to patient growth through controlled incremental lengthening. This eliminates the need for repeated surgical interventions to accommodate growth, as the system automatically adapts while maintaining the precision of the original correction through the ratcheting action that prevents backward movement.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The apparatus is pre-configured with a ratchet mechanism that anticipates future growth needs. The mechanism is designed to allow forward adjustment for growth while preventing backward movement, thereby preparing the system in advance for accommodation of patient development without requiring subsequent surgical revisions.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides a minimally invasive solution for dynamic spinal correction and growth compensation, enhancing patient comfort and reducing the frequency of surgical adjustments, thereby improving the long-term stability and effectiveness of spinal treatments.

Implementation Method 1

A ratchet is disposed with the body. A longitudinal element is connected to the ratchet. A force is applied to at least a portion of the apparatus that causes dynamic incremental movement of the longitudinal element relative to the body in at least one direction.

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Implementation Method 2

A rotatable cam is engageable with the inner sleeve in a configuration to facilitate incremental movement of the rod relative to the outer sleeve in a first axial direction.

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 3

A worm gear is engageable with the screw in a configuration to facilitate incremental movement of the rod relative to the outer sleeve in a first axial direction and a second axial direction.

Methodology Applied
Scientific EffectWorm gear mechanism: Worm Drive

Implementation Method 4

An expansion force is applied to the first end of the rod, which causes incremental movement of the rod, independent of the cam, relative to the outer sleeve in the first axial direction.

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS11116545B2Spinal correction system and method
Publication Date: 2021.09.14 WARSAW ORTHOPEDIC INC
  • US11116545B2 patent drawing
  • US11116545B2 patent drawing
  • US11116545B2 patent drawing

AI summary

A spinal correction apparatus comprises a body. A ratchet is disposed with the body. A longitudinal element is connected to the ratchet. A force is applied to at least a portion of the apparatus that causes dynamic incremental movement of the longitudinal element relative to the body in at least one direction. Methods of use are disclosed.