Spinal Rod Insertion Path Planning With Tower Motion Tracking

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Solution Overview

Problem

Minimally invasive surgery (MIS) procedures for spinal rod insertion are time-consuming and complex, particularly when multiple pedicle screws are involved, with challenges in rod alignment and movement within the patient's anatomy.

Innovation Solution

A robotic system and method for preoperative planning using machine-learning algorithms to identify anatomical elements and calculate optimal rod insertion paths, combined with robotic arms for precise rod insertion and tracking, adjusting for movement of pedicle screw towers during the procedure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple pedicle screws and towers are used for spinal rod insertion, then the number of treatable levels increases, but the procedure time and complexity increase significantly

Engineering Contradiction:
Improvenumber of treatable levelsVSAvoidprocedure duration
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system performs preoperative planning and calculates optimal rod insertion paths before the actual surgery. This preliminary calculation of insertion trajectories and positioning reduces the time required during the actual procedure, allowing multiple levels to be treated efficiently without proportionally increasing procedure duration

Inventive Principle:
Principle #10Preliminary action

2Productivity

If multiple pedicle screws and towers are used for spinal rod insertion, then the number of treatable levels increases, but the procedure complexity increases

Engineering Contradiction:
Improvenumber of treatable levelsVSAvoidprocedure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical manipulation with an automated robotic system that executes precalculated insertion paths. The robotic arm automatically positions and inserts rods according to computationally determined trajectories, eliminating the need for complex manual coordination of multiple towers and screws, thereby reducing procedure complexity while enabling treatment of multiple spinal levels

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If manual rod insertion is performed without robotic assistance, then device complexity is reduced, but manufacturing precision and alignment accuracy deteriorate

Engineering Contradiction:
Improveinsertion system complexityVSAvoidrod alignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system replaces manual mechanical insertion with an automated robotic system that executes precalculated three-dimensional insertion paths. This substitution enables precise rod alignment and positioning accuracy that cannot be achieved through manual manipulation alone, as the robotic system can follow computationally optimized trajectories with high precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Manufacturing precision

If robotic arms are used for rod insertion, then manufacturing precision and alignment accuracy improve, but device complexity increases

Engineering Contradiction:
Improverod insertion precisionVSAvoidrobotic system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs all complex path calculations and planning operations before the robotic insertion phase. By precalculating optimal three-dimensional trajectories and positioning parameters, the system reduces the complexity of real-time robotic control during surgery, allowing the robotic arm to simply execute predetermined precise movements rather than requiring complex real-time decision-making algorithms

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4284288B1Systems for rod insertion planning and rod insertion
Publication Date: 2026.04.15 MAZOR ROBOTICS
  • EP4284288B1 patent drawingFigure 1
  • EP4284288B1 patent drawingFigure 2
  • EP4284288B1 patent drawingFigure 3

AI summary

Systems and methods for inserting a rod is provided. At least one tower extending from a head of a corresponding implanted pedicle screw may be tracked to identify a tower movement. An insertion point and a path from the insertion point to the at least one tower may be calculated. The rod may be inserted at the insertion point and along the rod and the path may be adjusted during insertion of the rod based on identified tower movement.