Minimally Invasive Rod Reducer for Spinal Fixation

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Solution Overview

Problem

Current spinal fixation procedures require invasive methods to align and secure spinal rods with pedicle screws, leading to increased pain and prolonged recovery times for patients.

Innovation Solution

A minimally invasive rod reducer system comprising an outer and inner member with a handle assembly, allowing for axial and rotational movement to secure spinal rods within pedicle screws, along with a compressor/distractor device for adjusting vertebral alignment, facilitating compression or distraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional invasive methods are used to align and secure spinal rods with pedicle screws, then secure fixation is achieved, but patient pain increases and recovery time prolongs

Engineering Contradiction:
Improvesecure fixationVSAvoidpatient pain
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The rod reducer is inserted through the hollow shaft of the pedicle screw, with the distal end of the reducer engaging the rod while the proximal end is manipulated externally. This nested configuration allows the rod to be reduced and secured through a minimally invasive pathway without requiring open surgery, thereby reducing patient trauma and pain while achieving secure fixation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The rod reducer acts as an intermediary tool that facilitates the interaction between the surgeon and the spinal rod-pedicle screw construct. By using this intermediate device, the surgeon can perform precise rod reduction and securing operations through small incisions, avoiding the need for large open surgical approaches and reducing associated patient pain and recovery time.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If traditional open surgical approaches are used for spinal rod insertion, then precise alignment is achieved, but invasiveness increases and recovery time prolongs

Engineering Contradiction:
Improveprecise alignmentVSAvoidinvasiveness
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The rod reducer is inserted through the hollow shaft of the pedicle screw, with the distal end of the reducer engaging the rod while the proximal end is manipulated externally. This nested configuration allows the rod to be reduced and secured through a minimally invasive pathway without requiring open surgery, thereby reducing patient trauma and pain while achieving secure fixation.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If minimally invasive methods are used for rod insertion, then patient pain is reduced and recovery time shortens, but alignment precision and securing difficulty increase

Engineering Contradiction:
Improvepatient painVSAvoidalignment precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The rod reducer acts as an intermediary tool that facilitates the interaction between the surgeon and the spinal rod-pedicle screw construct. By using this intermediate device, the surgeon can perform precise rod reduction and securing operations through small incisions, avoiding the need for large open surgical approaches and reducing associated patient pain and recovery time.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The rod reducer incorporates a rotatable proximal segment that can be rotated to axially translate the distal segment, enabling dynamic adjustment and precise control of the rod reduction process. This rotational mechanism allows the surgeon to achieve accurate alignment and secure fixation through minimally invasive access, maintaining precision while reducing patient trauma.

Inventive Principle:
Principle #15Dynamics

4Reliability

If a rotatable proximal segment is added to axially translate the distal segment, then rod securing capability is improved, but device complexity increases

Engineering Contradiction:
Improverod securing capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rod reducer incorporates a rotatable proximal segment that can be rotated to axially translate the distal segment, enabling dynamic adjustment and precise control of the rod reduction process. This rotational mechanism allows the surgeon to achieve accurate alignment and secure fixation through minimally invasive access, maintaining precision while reducing patient trauma.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUSRE49410E1Rod reducer, compressor, distractor system
Publication Date: 2023.02.07 K2M INC
  • USRE49410E1 patent drawing
  • USRE49410E1 patent drawing
  • USRE49410E1 patent drawing

AI summary

A compressor/distractor system for operating on a spine is disclosed. The system includes two rod reducers which each advance a spinal rod into the shoulder portion of a pedicle screw. Each rod reducer includes an inner member, an outer member, and a pair of gripping members. Each outer member receives and advances the spinal rod into the pedicle screw. The outer member also includes a through slot which receives the proximal end of each of the pair of gripping members which may limit the longitudinal translation of the outer member with respect to the inner member. The compressor/distractor system may include a compressor/distractor device which has a compressing, a distracting, and a neutral configuration. A method for using the minimally invasive rod reducers with the compressor/distractor system to secure at least two pedicle screws in desired positions on a spinal rod is also disclosed.