Electric Work Machine Spindle Bearing Layout for Compact Radial Size

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Solution Overview

Problem

Existing electric work machines experience an increase in size due to the arrangement of components, which affects their operability and efficiency.

Innovation Solution

The electric work machine design incorporates a motor with a stator and a rotor located radially inward, a spindle positioned frontward from the stator, and a spindle bearing supporting the rear portion of the spindle, optimizing the layout to minimize size increase while maintaining functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the spindle bearing is arranged radially outward from the stator, then the spindle can be supported in a rotatable manner, but the size of the electric work machine increases in the radial direction

Engineering Contradiction:
Improvespindle support stabilityVSAvoidmachine size in radial direction
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The spindle bearing is repositioned from a radial arrangement (radially outward from the stator) to an axial arrangement (radially inward, overlapping with the stator in the axial direction). This dimensional change in component layout maintains the spindle support function while reducing the radial footprint of the machine.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The spindle bearing is nested within the radial space occupied by the stator, with the bearing positioned radially inward such that it overlaps with the stator in the axial direction. This nesting arrangement allows the bearing to be housed within the existing stator boundary, eliminating the need for additional radial space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of stationary object

If components are arranged to minimize size, then the machine becomes more compact, but the complexity of component layout increases

Engineering Contradiction:
Improvemachine volumeVSAvoidcomponent layout complexity
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

By transitioning the bearing arrangement from radial to axial positioning, the patent simplifies the overall layout logic. The bearing is placed in the axial overlap region with the stator, creating a more intuitive and streamlined component arrangement that reduces layout complexity while achieving compactness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the size increase in the electric work machine, enhancing its operability and efficiency by allowing for a more compact design without compromising performance.

Implementation Method 1

a motor including a stator, and a rotor at least partially located radially inward from the stator, the rotor being rotatable about a rotation axis

Methodology Applied
Scientific EffectElectromagnetic interaction: Electromagnetic Induction

Data Source

PatentUS12186862B2Electric work machine
Publication Date: 2025.01.07 MAKITA CORP
  • US12186862B2 patent drawing
  • US12186862B2 patent drawing
  • US12186862B2 patent drawing

AI summary

An electric work machine has less size increase. An electric work machine includes a motor including a stator and a rotor at least partially located radially inward from the stator and rotatable about a rotation axis, a spindle located frontward from the stator in a front-rear direction parallel to the rotation axis and rotatable under a rotational force generated by the rotor, and a spindle bearing supporting a rear portion of the spindle in a rotatable manner. The spindle bearing is located radially inward from the stator.