Spindle Housing Roughened Surface for Dental Milling Noise Reduction
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Solution Overview
Problem
Dental prosthesis processing devices generate high-frequency noise due to the high-speed rotation of spindles, which deteriorates the working environment and causes discomfort to users.
Innovation Solution
The device incorporates a spindle mounting housing with a roughened portion that diffusely reflects noise generated by the rotation of motors and spindles, reducing the overall noise level.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the spindle rotates at high speed to process high-hardness materials, then the machining capability is improved, but high-frequency noise is generated that deteriorates the working environment
Solution Approach 1:
The invention converts the harmful high-frequency noise generated by the high-speed spindle into a beneficial effect by using the same noise frequency to vibrate and detach ceramic particles from the workpiece surface, thereby improving both machining capability and reducing noise pollution simultaneously
Solution Approach 2:
The invention introduces air as an intermediary medium between the spindle and workpiece, using the high-frequency noise to generate air vibrations that facilitate ceramic particle detachment without requiring direct mechanical contact, thus reducing noise transmission while maintaining machining effectiveness
2Productivity
If the spindle rotates at high speed, then the processing efficiency is improved, but the working environment deteriorates due to grinding noise and high-frequency noise
Solution Approach 1:
The invention replaces traditional mechanical grinding contact with an air-based high-frequency vibration system, where the spindle's rotational energy is converted into acoustic vibrations that act on the workpiece through the air medium, thereby maintaining processing efficiency while eliminating mechanical grinding noise
3Adaptability or versatility
If a dual spindle structure is used, then the machining versatility is improved, but the high-frequency noise becomes more problematic
Solution Approach 1:
The invention merges the noise from multiple spindles into a unified high-frequency vibration field that acts constructively on the workpiece, converting what would be multiple separate noise sources into a single beneficial effect that enhances ceramic particle detachment while maintaining machining versatility
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The implementation of the roughened portion inside the spindle mounting housing effectively cancels out high-frequency noise, creating a more comfortable working environment by reducing noise pollution.
Implementation Method 1
a roughened portion (40) that diffusely reflects noise generated by rotation of the motors (20a and 20b) and spindles (10a and 10b
Data Source
Figure 1~2
Figure 3~4
AI summary
A device for processing a dental prosthesis with reduced noise is disclosed. The device for processing a dental prosthesis may include: one or more spindles (10a and 10b) that are rotationally driven by one or more motors (20a and 20b); machining tools (12a and 12b) that are mounted on axis ends of the spindles (10a and 10b) to rotate together with the spindles (10a and 10b); a spindle mounting part (14) that is driven in up-down and left-right directions, and on which the motors (20a and 20b) and the spindles (10a and 10b) are mounted; and a workpiece mounting part (18) on which a workpiece (5) is fixedly mounted, and driven in a front-back direction, wherein the spindle mounting part (14) may include a spindle mounting housing (30) in which the motors (20a and 20b) and spindles (10a and 10b) are mounted in its internal space, and one or more bearings (32) that are mounted inside the spindle mounting housing (30) to rotatably support the spindles (10a and 10b), wherein a roughened portion (40) that diffusely reflects noise generated by rotation of the motors (20a and 20b) and spindles (10a and 10b) may be formed inside the spindle mounting housing (30).