Electronic Spindle Lock Activation Through Tool Holder Rotation
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Solution Overview
Problem
Existing machine tools require additional switches for activating and deactivating the spindle lock, which is complex to implement, space-consuming, and not ergonomically sensible for users.
Innovation Solution
A method for activating and deactivating the spindle lock in a machine tool using a rotary movement of the tool holder detected by the device electronics, eliminating the need for additional switches.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If additional switches are provided for activating and deactivating the spindle lock, then the spindle lock function can be implemented, but the device complexity increases and space is consumed
Solution Approach 1:
The tool holder is designed to serve multiple functions: it not only holds the tool but also acts as the activation mechanism for the spindle lock. When the user rotates the tool holder, this rotational movement is detected by the device electronics and triggers the spindle lock activation, eliminating the need for a separate dedicated switch.
Solution Approach 2:
The activation function for the spindle lock is merged with the tool holder component. The tool holder incorporates both the mechanical function of holding the tool and the control function of activating the spindle lock through its rotational movement, thereby reducing the number of separate components needed.
2Reliability
If additional switches are provided for activating and deactivating the spindle lock, then the spindle lock function can be implemented, but the space requirements increase
Solution Approach 1:
The tool holder is designed to serve multiple functions: it not only holds the tool but also acts as the activation mechanism for the spindle lock. When the user rotates the tool holder, this rotational movement is detected by the device electronics and triggers the spindle lock activation, eliminating the need for a separate dedicated switch.
Solution Approach 2:
The activation function for the spindle lock is merged with the tool holder component. The tool holder incorporates both the mechanical function of holding the tool and the control function of activating the spindle lock through its rotational movement, thereby reducing the number of separate components needed.
3Reliability
If additional switches are provided for activating and deactivating the spindle lock, then the spindle lock function can be implemented, but the ease of operation deteriorates
Solution Approach 1:
The tool holder is designed to serve multiple functions: it not only holds the tool but also acts as the activation mechanism for the spindle lock. When the user rotates the tool holder, this rotational movement is detected by the device electronics and triggers the spindle lock activation, eliminating the need for a separate dedicated switch.
Data Source
Figure 1
AI summary
The present invention relates to a method for activating and for deactivating a spindle lock in a power tool, wherein the spindle lock can be activated, for example, by an intuitive movement by the user. In particular, the activation of the spindle lock can be achieved by a rotational movement by the user on the tool fitting, which rotational movement is identified by the device electronics of the power tool. A limit value for a rotation angle or a rotation speed being exceeded can be used by the device electronics as an activation signal for the spindle lock. The spindle lock can be deactivated when the device electronics determines a rotational movement of the tool fitting in the opposite direction. In a further aspect, the invention relates to a power tool with which the methods for activating and for deactivating a spindle lock can be carried out.