Spindle Motor Magnet Shielding for Low-Oxygen HAMR Disk Drives

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Solution Overview

Problem

The use of oxygen-enriched helium in magnetic disk devices leads to increased gas density, deteriorating head positioning accuracy and power consumption, while coating components with resin fails to fully cover surfaces, allowing oxygen consumption through pinholes.

Innovation Solution

A shielding film made of high-density materials like Ni plating is applied to the magnet, reducing oxygen permeation, and a desiccant maintains low humidity to minimize oxygen consumption, ensuring a stable oxygen content of 5% in the housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxygen content is increased to 10% or more to ensure reliability, then reliability is improved, but gas density increases leading to deterioration in head positioning accuracy and increased power consumption

Engineering Contradiction:
ImprovereliabilityVSAvoidhead positioning accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the oxygen concentration parameter from the conventional 10% or more to a reduced level of 1% to 5%, thereby maintaining reliability while improving head positioning accuracy and reducing power consumption. This parameter optimization resolves the contradiction by finding a new optimal point that satisfies reliability requirements without the adverse effects of high oxygen content.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If components are coated with resin to prevent oxidation, then oxidation resistance is improved, but pinholes remain exposing surfaces to oxygen consumption

Engineering Contradiction:
Improveoxidation resistanceVSAvoidoxygen consumption
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the oxygen concentration parameter in the housing from conventional levels (10% or more) to a reduced level of 1% to 5%. This parameter optimization reduces the driving force for oxidation reactions, thereby suppressing oxygen consumption through pinholes and other exposed areas while maintaining system reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the previously harmful high oxygen environment into a beneficial low oxygen environment (1% to 5%). By reducing oxygen concentration, the patent transforms the oxidation risk into an advantage, suppressing oxygen consumption and chemical reactions while maintaining reliability, thus turning a potential harm into a benefit.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Manufacturing precision

If 100% helium is used in the housing, then gas density is reduced improving performance, but oxygen content is insufficient compromising HAMR reliability

Engineering Contradiction:
Improvehead positioning accuracyVSAvoidHAMR reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent optimizes the oxygen concentration parameter to 1% to 5%, finding the optimal balance between maintaining HAMR reliability and preserving the low-density benefits of helium. This parameter optimization ensures sufficient oxygen for reliability while maintaining the performance advantages of low gas density.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach maintains disk device performance by suppressing oxygen consumption, enhancing reliability and reducing chemical reactions, thus improving the HAMR-type disk device's operational stability.

Implementation Method 1

a magnet whose surface is covered with a shielding film blocking oxygen permeation

Methodology Applied
Scientific EffectPermeation blocking: Diffusion Barrier

Implementation Method 2

a desiccant maintains low humidity to minimize oxygen consumption

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20260038534A1Disk device
Publication Date: 2026.02.05 KK TOSHIBA
  • US20260038534A1 patent drawing
  • US20260038534A1 patent drawing
  • US20260038534A1 patent drawing

AI summary

According to one embodiment, a disk device includes a housing filled with a low density gas containing oxygen and having a density lower than a density of air, a disk-shaped recording medium provided in the housing to be rotatable, a spindle motor provided in the housing and supporting and rotating the recording medium, and a magnetic head including a heat assist element which heats the recording medium. A surface of magnet of the spindle motor is covered with a shielding film blocking oxygen permeation.