Machine Tool Spindle Assembly With Annular Oil Leakage Control
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Solution Overview
Problem
Existing spindle assemblies in machine tools face challenges in effectively preventing oil leakage and contamination, particularly in dry machining and environments where oil adhesion to workpieces or mixing with coolant is undesirable.
Innovation Solution
A spindle assembly design that includes a rotating body with a mixed fluid supply system for bearings, a collecting flow channel for oil, and a housing configuration with an annular receiving space and projection to minimize oil leakage, utilizing a mixed fluid containing oil and air to lubricate bearings while collecting excess oil through a dedicated channel.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a lubricator supplies oil to the bearing, then the bearing is lubricated, but oil leakage occurs and contaminates the workpiece or mixing environment
Solution Approach 1:
The housing is divided into multiple sealed chambers: a first chamber housing the bearing, a second chamber for the collecting flow channel, and a third chamber for the annular receiving space. This segmentation isolates the lubrication function from the collection function, preventing oil leakage while maintaining effective bearing lubrication through the supply flow channel.
Solution Approach 2:
The annular receiving space acts as an intermediary chamber between the bearing chamber and the collecting flow channel. It captures excess oil that leaks from the bearing before it can contaminate the workpiece or environment, then channels it to the collecting flow channel for removal. This intermediary space resolves the contradiction by providing a controlled transition zone for oil management.
2Object-generated harmful factors
If multiple sealing devices are used to prevent oil leakage, then oil leakage is reduced, but the device complexity increases
Solution Approach 1:
The invention extracts the oil collection function from the mechanical seal system and implements it through a passive geometric feature (the annular receiving space). Instead of adding more active sealing devices, the design takes out the excess oil through gravity and pressure differential into a dedicated receiving space, then removes it via the collecting flow channel. This approach prevents oil leakage without increasing device complexity.
Solution Approach 2:
The annular receiving space and collecting flow channel system operates autonomously to manage excess oil. The geometry of the receiving space and the pressure differential created during operation automatically direct oil into the collection channel without requiring additional sealing devices or active control mechanisms. This self-service approach resolves the contradiction by providing effective oil leakage prevention through passive structural design rather than complex active sealing systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Effectively minimizes oil leakage and contamination, maintaining a clean working environment and reducing environmental load, suitable for both dry machining and coolant usage scenarios.
Implementation Method 1
an inner ring, an outer ring surrounding the inner ring, and rolling elements provided between the inner ring and the outer ring, the inner ring and the outer ring being relatively rotatable around the first axis via the rolling elements
Implementation Method 2
a supply flow channel via which a mixed fluid containing oil and air is supplied to the bearing
Data Source
AI summary
A spindle assembly of a machine tool includes a rotating body for holding a tool, a bearing, a housing supporting the rotating body rotatably about a first axis via the bearing, a supply flow channel supplying oil and air to the bearing, and a collecting flow channel collecting the oil through the bearing. The rotating body includes a first portion supporting the bearing and having a first outer circumferential surface, a second portion having a second outer circumferential surface, and a stepped surface connecting the first and second outer circumferential surfaces. The housing includes a third portion supporting the bearing, and a fourth portion defining an annular receiving space receiving the oil. The fourth portion includes an opening portion guiding the oil to the collecting flow channel, and an annular projection facing the stepped surface and the annular receiving space and projecting in a direction away from the first axis.


