Surgical Tracking System for Minimally Invasive Spine Surgery

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Solution Overview

Problem

Current minimally invasive spine surgery techniques rely heavily on radiographic imaging, which increases radiation exposure for patients and surgeons, and lacks real-time neurophysiologic information about surrounding nerves, posing challenges in precision and safety.

Innovation Solution

A surgical tracking system combining infrared position tracking and neuromonitoring to reduce reliance on fluoroscopic imaging by providing real-time 3D location data of surgical objects and nerve proximity, using IR sensors and reflective arrays to track instruments and implants, and neuromonitoring systems to detect nerve stimulation responses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If radiographic imaging is used to guide minimally invasive spine surgery, then surgical precision is improved, but radiation exposure increases

Engineering Contradiction:
Improvesurgical precisionVSAvoidradiation exposure
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system creates a virtual copy of the patient's anatomy using pre-operative imaging data (CT or MRI) to build a three-dimensional navigation model. This virtual model is then overlaid with real-time tracking data of surgical instruments, allowing the surgeon to navigate precisely without repeated fluoroscopic imaging. The virtual model serves as a radiation-free substitute for continuous radiographic guidance.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system replaces the mechanical/radiographic imaging system with an optical tracking system. Instead of using fluoroscopy (radiographic imaging) to visualize instruments and anatomy, the system uses infrared cameras and reflective markers to optically track instrument positions and superimpose them on the virtual anatomical model, eliminating radiation exposure while maintaining surgical precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If traditional open surgical techniques are used, then surgical precision and direct visualization are improved, but tissue trauma increases

Engineering Contradiction:
Improvedirect visualizationVSAvoidtissue trauma
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The system creates a virtual three-dimensional copy of the patient's spinal anatomy using pre-operative imaging data. This virtual model provides comprehensive visualization of anatomical structures, nerve roots, and surgical targets without requiring the surgeon to physically expose and directly visualize the surgical site through large incisions, thereby maintaining precision while minimizing tissue trauma.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system replaces the mechanical approach of physical exposure and direct visualization with an optical/digital visualization system. Infrared cameras track reflective markers on instruments and the virtual anatomical model is displayed on screens, providing comprehensive visualization without the need for large incisions and extensive tissue displacement required in open surgery.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If 3D navigation systems are used to reduce radiographic imaging, then radiation exposure is reduced, but system complexity increases

Engineering Contradiction:
Improveradiation exposureVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The 3D navigation system integrates multiple functions into a unified platform: it imports and processes pre-operative imaging data, generates three-dimensional anatomical models, tracks surgical instruments using optical markers, superimposes virtual anatomy with real-time instrument positions, and provides guidance throughout the procedure. This multi-functional integration reduces the need for separate systems while managing complexity through consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system introduces a computer as an intermediary that automatically performs complex tasks: importing imaging data, generating three-dimensional models, tracking instrument positions via optical markers, and superimposing virtual anatomy with real-time data. This intermediary handles the computational complexity, allowing the surgical team to focus on clinical decision-making rather than managing system complexity directly.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-generated harmful factors

If minimally invasive techniques are used, then tissue trauma is reduced, but reliance on radiographic imaging increases

Engineering Contradiction:
Improvetissue traumaVSAvoidneurophysiologic information
Core Design Contradiction:
Object-generated harmful factorsVSLoss of information

Solution Approach 1:

The system creates a comprehensive virtual model that copies not only the anatomical structures visible on standard radiographic imaging but also integrates neurophysiologic data. This virtual model provides a complete information set including nerve locations and neurophysiologic status, eliminating the need for repeated radiographic imaging while maintaining minimal tissue trauma.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system merges multiple information sources into a unified three-dimensional navigation model: pre-operative anatomical imaging (CT or MRI), real-time optical tracking of instruments, and intraoperative neurophysiologic monitoring data. This integration consolidates all necessary information including neurophysiologic data into a single comprehensive display, eliminating the need for separate radiographic imaging and providing complete information guidance for minimally invasive surgery.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system minimizes radiation exposure, enhances surgical precision by providing real-time nerve mapping, and reduces tissue trauma by avoiding nerve damage during procedures.

Implementation Method 1

an infrared (IR) position sensor, an IR-reflective tracking array attached to an intraoperative imaging system, and at least one IR-reflective tracking array attached to at least one surgical object

Methodology Applied
Scientific EffectInfrared reflection: Reflection

Implementation Method 2

The neuromonitoring system includes instruments capable of stimulating the peripheral nerves of a patient and additional instruments capable of recording the evoked neuromuscular responses

Methodology Applied
Scientific EffectNeurophysiologic stimulation:

Data Source

PatentUSRE49094E1Systems and methods for performing spine surgery
Publication Date: 2022.06.07 NUVASIVE INC
  • USRE49094E1 patent drawing
  • USRE49094E1 patent drawing
  • USRE49094E1 patent drawing

AI summary

The present application includes a position tracking system for tracking the location of surgical objects within the surgical field, a neuromonitoring system for detecting the existence of (and optionally the distance and/or direction to) neural structures during a surgical procedure, and a processing system communicatively linked to both the position tracking system and the neuromonitoring system.