Phosphorus-Doped Spinel Cathode for High-Temperature Li-Ion Stability

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Solution Overview

Problem

Lithium-ion secondary batteries with spinel-structured lithium nickel manganate as a positive electrode material suffer from poor long-term stability at high voltage and high temperature, leading to electrical performance degradation and reduced service life.

Innovation Solution

A spinel-type nickel-manganese-lithium-containing composite oxide doped with specific amounts of phosphorus (P) and elements such as Nb, W, or Sb is used as a positive electrode material, which stabilizes the structure and enhances kinetic performance, achieved through a preparation method involving high-temperature heat treatment and optional ball milling and annealing steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If spinel-structured lithium nickel manganate is used as positive electrode material to achieve high working voltage, then the battery voltage increases, but long-term stability deteriorates at high voltage and high temperature

Engineering Contradiction:
Improveworking voltageVSAvoidlong-term stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality by doping phosphorus specifically at the surface of the spinel particles and using gradient doping where phosphorus concentration decreases from surface to core. This creates different compositions in different regions: the surface has high phosphorus content for stability, while the core maintains high nickel content for voltage. This resolves the contradiction by allowing high working voltage in the core while ensuring long-term stability at the surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure by combining phosphorus-doped spinel particles with a protective coating layer containing phosphorus and other elements. This composite material integrates the high-voltage properties of the spinel core with the stabilizing properties of the phosphorus-rich surface and coating, enabling both high working voltage and long-term stability at elevated temperatures.

Inventive Principle:
Principle #40Composite materials

2Reliability

If phosphorus and element G are doped into the body material to stabilize structure, then long-term stability improves, but manufacturing complexity increases

Engineering Contradiction:
Improvelong-term stabilityVSAvoiddoping process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by incorporating phosphorus doping into the initial solid-state reaction process rather than adding it separately afterward. The phosphorus-containing compound is mixed with the starting materials before the main sintering step, allowing the doping to occur during the primary synthesis. This preliminary incorporation simplifies the overall manufacturing process while achieving the desired structural stabilization.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses parameter changes by optimizing the doping ratios of phosphorus and element G, as well as the sintering temperature and time parameters. By carefully controlling these parameters, the patent achieves effective doping and structural stabilization without requiring overly complex multi-step processes. The specific parameter ranges provided in the patent enable reproducible results with relatively simple manufacturing procedures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite oxide material significantly improves long-term stability and high-temperature storage performance of secondary batteries, extending their service life and safety performance.

Implementation Method 1

a preparation method involving high-temperature heat treatment and optional ball milling and annealing steps

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

a preparation method involving high-temperature heat treatment and optional ball milling and annealing steps

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS20230282821A1Spinel-type nickel-manganese-lithium-containing composite oxide, preparation method thereof, and secondary battery and electric apparatus containing same
Publication Date: 2023.09.07 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20230282821A1 patent drawing
  • US20230282821A1 patent drawing
  • US20230282821A1 patent drawing

AI summary

A spinel-type nickel-manganese-lithium-containing composite oxide, a preparation method thereof, and a secondary battery and an electric apparatus containing the same are provided. A body material of the spinel-type nickel-manganese-lithium-containing composite oxide is represented by a general formula LixNiyMnzMmO4Qq, and both element P and one or more elements selected from elements Nb, W, and Sb are doped in the body material, where based on mass of the spinel-type nickel-manganese-lithium-containing composite oxide, doping content k of the element P satisfies 0.48 wt %≤k≤3.05 wt %, doping content g of the one or more elements selected from the elements Nb, W, and Sb satisfies 0.05 wt %≤g≤0.31 wt %, and 2≤k/g≤20. The secondary battery provided in this application has good high-temperature storage performance and high-temperature cycling performance.