Spinning Reel Guard Member Segmentation for Easy Maintenance

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Solution Overview

Problem

Conventional spinning reels require complex disassembly to replace guard members, making it difficult to protect the boundary between the rear end surface and outside surface of the coupling portion while allowing for easy replacement.

Innovation Solution

The spinning reel design incorporates removable first and second guard members that cover the boundary between the outside and rear end surfaces of the coupling portion, allowing for separate detachment without removing the rotor from the reel body, with additional guard portions and holding features to prevent displacement and ensure easy replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional guard member design is used that requires removing the rear cover member and detaching the rotor to replace the guard member, then the boundary between the rear end surface and outside surface of the coupling portion is protected, but the replacement process becomes complex and difficult

Engineering Contradiction:
Improveprotection of coupling portion boundaryVSAvoidguard member replacement
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The guard member is divided into multiple independent guard portions (first guard portion, second guard portion, third guard portion, fourth guard portion) that can be detached separately from the rotor body. Each guard portion is secured by its own holding portion, allowing selective replacement of individual guard portions without removing the entire rotor assembly or rear cover member.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The holding portions are extracted as separate functional elements that can be independently removed from the rotor body. This extraction allows the guard portions to be detached and replaced without affecting the rear cover member or requiring complete disassembly of the rotor assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the guard member is made as a single integrated component, then the boundary protection is comprehensive, but the replacement process requires complex disassembly of the entire rotor assembly

Engineering Contradiction:
Improvecomprehensive boundary protectionVSAvoiddisassembly process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The integrated guard member is segmented into multiple independent guard portions, each with its own holding portion for attachment to the rotor body. This segmentation allows individual guard portions to be replaced without disassembling the entire rotor assembly, reducing device complexity during maintenance while maintaining comprehensive boundary protection when all guard portions are installed.

Inventive Principle:
Principle #1Segmentation

3Ease of repair

If the rear cover member is removed to access and replace the guard member, then the guard member can be replaced, but the maintenance process becomes time-consuming and complex

Engineering Contradiction:
Improveguard member accessibilityVSAvoidmaintenance time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The holding portions are extracted as independent attachment mechanisms that allow guard portions to be removed and replaced without removing the rear cover member. This extraction of the attachment function enables direct access to guard portions through the open portion, eliminating the time-consuming step of rear cover member removal while maintaining ease of repair.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The holding portions are pre-configured on the rotor body to provide ready-made attachment points for guard portions. This preliminary arrangement of attachment mechanisms allows guard portions to be quickly installed or replaced without requiring complex disassembly procedures or removal of the rear cover member, significantly reducing maintenance time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9295242B2Spinning reel
Publication Date: 2016.03.29 SHIMANO INC
  • US9295242B2 patent drawing
  • US9295242B2 patent drawing
  • US9295242B2 patent drawing

AI summary

A spinning reel for delivering fishing line has a spinning reel body, a handle, a rotor, and a spool. A rotor body of the rotor has a cylindrical coupling portion, a first rotor arm, and a second rotor arm. A first cover member of the rotor is removably attached to the rotor body covering a radially outer side of the first rotor arm. A first guard member of the rotor is removably attached to the rotor body and has a first guard portion covering a boundary between an outside surface of the coupling portion and a rear end surface of the coupling portion. A second guard member of the rotor is removably attached to the rotor body and has a second guard portion that covers the boundary between the outside surface and the rear end surface at a position opposing the first guard portion.