Spiral Airflow Sterilizer for Reliable Surface Coverage

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Solution Overview

Problem

Existing sterilization methods require significant labor and time to ensure effective disinfection of surfaces, as chemical solutions need to be applied and wiped off, and existing air diffusion technologies struggle to reliably deliver sterilizing agents to targets.

Innovation Solution

A sterilization apparatus with a fan that blows a spiral air current, an atomizer that sprays a chemical solution, and light emitters that emit ultraviolet or visible light to ensure adherence and visibility of the sterilizing agent on the target, allowing for prompt and efficient sterilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a chemical solution for sterilization is sprayed to adhere to a sterilization target and then wiped off, then sterilization effectiveness is improved, but labor time and processing time increase significantly

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidsterilization processing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical sterilization process (spraying and wiping) with an automated air blowing system that uses airflow to deliver and remove sterilizing agents, significantly reducing labor time while maintaining sterilization effectiveness

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses pneumatic principles by employing air flow to transport the sterilizing agent to the target surface and subsequently blow it off, eliminating the need for manual wiping operations and reducing processing time

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Speed

If existing air diffusion technologies are used to diffuse medication into air, then air circulation is improved, but reliable delivery of sterilizing agent to target is difficult

Engineering Contradiction:
Improveair circulation speedVSAvoidsterilizing agent delivery reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies local quality by directing the air flow specifically toward the sterilization target rather than general diffusion, ensuring the sterilizing agent is delivered reliably to the intended location while maintaining good air circulation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention transitions from two-dimensional surface application to three-dimensional air-based delivery by suspending sterilizing agents in air flow, enabling more reliable and uniform coverage of the target surface

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If sterilization work is performed frequently and regularly, then sterilization effectiveness is improved, but time consumption increases

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidsterilization efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces manual sterilization operations with an automated air blowing system, enabling faster sterilization cycles that can be performed more frequently without increasing overall time consumption, thus improving both effectiveness and productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables reliable and rapid sterilization of surfaces by ensuring consistent delivery and adherence of sterilizing agents, reducing labor and time requirements, and facilitating easy verification of coverage.

Implementation Method 1

a fanner having an inlet through which air is inhaled and an outlet from which the air is blown out, the fanner being configured to blow out a spiral air current from the outlet

Methodology Applied
Scientific EffectSpiral air current: Vortex Ring

Implementation Method 2

an atomizer configured to spray a chemical solution for sterilization into the air to be blown out from the outlet, into the spiral air current blown out from the outlet, or on the sterilization target

Methodology Applied
Scientific EffectAtomization: Aerosol

Implementation Method 3

a first light emitter configured to emit first light in a direction in which the spiral air current is blown out from the outlet

Methodology Applied
Scientific EffectUltraviolet irradiation: Light

Implementation Method 4

The chemical solution contains a sterilizing agent and a fluorescent agent that glows due to irradiation with ultraviolet light

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS12433968B2Sterilizing apparatus and sterilizing method
Publication Date: 2025.10.07 SUETSUGU KATSUNORI
  • US12433968B2 patent drawing
  • US12433968B2 patent drawing
  • US12433968B2 patent drawing

AI summary

A sterilization apparatus includes a fanner that has an inlet through which air is inhaled and an outlet from which the air is blown out and blows out a spiral air current from the outlet, an atomizer that sprays a chemical solution for sterilization into the air to be blown out from the outlet, into the spiral air current blown out from the outlet, or on a sterilization target, and a light emitter that emits light in the direction in which the spiral air current is blown out from the outlet.