Spiral Blade Bubble Generator With Ribs for Uniform Gas Mixing

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Solution Overview

Problem

Existing fluid activation devices are inefficient in generating ultra-fine bubbles, which are crucial for applications in fisheries, agriculture, medical care, food industry, and chemical industry.

Innovation Solution

A fluid activating device with a cylindrical shaft, tubular body, and multiple blades that generate a turbulent flow, combined with ribs on the inner peripheral surface to enhance bubble generation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple blades are provided to generate turbulent flow, then bubble generation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvebubble generation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device segments the flow activation function into multiple independent blades arranged around the shaft. Each blade independently generates turbulent flow in the fluid, collectively achieving enhanced bubble generation efficiency without requiring a single complex mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds the radial dimension by arranging multiple blades circumferentially around the shaft, transforming a single-axis rotation system into a multi-dimensional flow generation system. This allows simultaneous activation of fluid at multiple radial positions, improving bubble generation efficiency while maintaining simple shaft rotation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If ribs are added to the inner peripheral surface of the tubular body, then mixing uniformity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvemixing uniformityVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The invention applies ribs only to the inner peripheral surface of the tubular body where fluid flow occurs, rather than throughout the entire structure. This localized modification enhances mixing uniformity at the critical flow interface while minimizing additional manufacturing complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The ribs are designed with curved surfaces that follow the rotational flow pattern of the fluid. This curvature design promotes uniform mixing by guiding fluid along smooth paths while reducing stress concentration, and can be manufactured using standard rotational molding or machining techniques

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device efficiently generates ultra-fine bubbles by creating a swirling flow and utilizing centrifugal force, improving bubble generation efficiency and promoting uniform mixing of gases.

Implementation Method 1

multiple blades that are provided between the outer peripheral surface of the shaft and an inner peripheral surface of the tubular body while forming a flow path extending spirally from one end of the tubular body toward another end of the tubular body, and that generate a turbulent flow in fluid flowing in the flow path

Methodology Applied
Scientific EffectTurbulent flow: Turbulence

Implementation Method 2

a tubular peripheral wall has an inner peripheral surface provided with multiple ribs each composed of a ridge extending in an axial direction of the shaft

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS12478929B2Fluid activating device
Publication Date: 2025.11.25 YAMADA YASUHIRA
  • US12478929B2 patent drawing
  • US12478929B2 patent drawing
  • US12478929B2 patent drawing

AI summary

Provided is an ultra-fine bubble generator capable of efficiently generating ultra-fine bubbles in fluid. The generator is a fluid activating device including: a shaft in a cylindrical columnar shape; a tubular body provided with a hollow part to accommodate the shaft with a predetermined interval between an inner peripheral surface of the hollow part and an outer peripheral surface of the shaft; and multiple blades that are provided between the outer peripheral surface of the shaft and an inner peripheral surface of the tubular body while forming a flow path extending spirally from one end of the tubular body toward another end of the tubular body, and that generate a turbulent flow in fluid flowing in the flow path, the tubular body having an inner peripheral surface provided with multiple ribs each composed of a ridge extending in an axial direction of the shaft.