Fluid Heating Device
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Solution Overview
Problem
Conventional fluid heating devices face challenges in uniformly transferring heat to the entire fluid flow line, are limited by device configuration, inefficient due to long heating times, and emit greenhouse gases, making them inefficient and environmentally harmful.
Innovation Solution
A fluid heating device with a spiral fluid flow line and coil part that generates an electromagnetic field for induction heating, utilizing a conductive structure to uniformly heat the fluid flow line, and includes a power supply for direct or alternate current application.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If conventional firepower heating method is used, then heating capability is provided, but heat transfer uniformity deteriorates and heating time increases
Solution Approach 1:
The patent replaces the conventional mechanical firepower heating system with an electromagnetic induction heating system. The coil part generates an electromagnetic field that induces eddy currents in the conductive structure surrounding the fluid flow line, which then generates heat through electrical resistance. This substitution of mechanical combustion with electromagnetic induction enables faster, more uniform, and controllable heating while eliminating the need for fossil fuels.
Solution Approach 2:
The patent introduces dynamic control capabilities through the electromagnetic induction heating system. The heating power can be rapidly adjusted by controlling the electrical current supplied to the coil part, allowing the system to quickly reach the desired temperature and respond to changing process requirements. This dynamic control capability is not achievable with conventional firepower heating systems.
2Temperature
If conventional firepower heating method is used, then heating function is provided, but environmental harm increases due to greenhouse gas emissions
Solution Approach 1:
The patent replaces the conventional mechanical combustion system with an electromagnetic induction heating system. By using electrical energy to generate electromagnetic fields that induce currents in the conductive structure, the system eliminates the need to burn fossil fuels, thereby eliminating greenhouse gas emissions and other harmful pollutants associated with conventional heating methods.
3Temperature
If conventional firepower heating method is used, then heating capability is provided, but device configuration flexibility deteriorates
Solution Approach 1:
The electromagnetic induction heating system provides superior configuration flexibility compared to conventional firepower heating. The coil part and conductive structure can be designed in various shapes and sizes to match different fluid flow line configurations. The system can be easily adapted to different process requirements by adjusting the coil geometry, number of turns, and electrical parameters, offering versatility that mechanical combustion systems cannot achieve.
4Temperature
If conventional firepower heating method is used, then heating function is provided, but heat transfer control precision deteriorates
Solution Approach 1:
The electromagnetic induction heating system enables precise control of heat transfer through feedback mechanisms. By monitoring the temperature and adjusting the electrical current supplied to the coil part, the system can maintain precise temperature control and prevent overheating. This level of control precision is not achievable with conventional firepower heating systems, which lack rapid response capabilities.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device achieves uniform and efficient heat transfer, reduces heating time, and minimizes greenhouse gas emissions, enhancing energy efficiency and environmental sustainability.
Implementation Method 1
a coil part formed to be capable of generating an electromagnetic field capable of inducing heat generation to the conductive surface part through induction heating
Implementation Method 2
generating an electromagnetic field capable of inducing heat generation
Implementation Method 3
a conductive structure present around the fluid flow line; and a coil part formed to be capable of generating an electromagnetic field capable of inducing heat generation to the conductive structure through induction heating
Implementation Method 4
the fluid flow line and the conductive structure may be formed such that a fluid in the fluid flow line can be heated by heat generation in the conductive structure
Data Source
AI summary
This specification describes a fluid heating device and a use thereof. The fluid heating device can solve the problems of the conventional fluid heating device. For example, the fluid heating device can efficiently respond to carbon neutrality. Additionally, the fluid heating device can deliver precisely controlled heat to the fluid within a short time even when heating a large amount of fluid. A method of heating a fluid using the fluid heating device is also provided.