3D Spiral RFID Antenna Layout for Orientation-Independent Coupling

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Solution Overview

Problem

Current radiofrequency antennas in smart cards and RFID devices have limited fields of action and require specific orientation for effective communication with readers, restricting their usability.

Innovation Solution

A spiral-shaped antenna is manufactured on a substrate with portions embedded and others extending above the plane, allowing the antenna's axis to be parallel to the substrate, enabling communication in any orientation by forming loops over the substrate and using separate substrates for electrical connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the antenna is placed flat opposite the reader, then proper coupling and good communication are achieved, but the device loses orientation flexibility and usability

Engineering Contradiction:
Improvecoupling reliabilityVSAvoidorientation flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent transitions from a conventional planar antenna layout to a three-dimensional spiral structure where the antenna axis is parallel to the substrate plane. This dimensional reconfiguration enables the antenna to maintain effective coupling in multiple orientations, resolving the contradiction between coupling reliability and orientation flexibility by operating in a different spatial dimension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The spiral antenna geometry introduces curvature and three-dimensionality to the traditionally flat antenna structure. The curved spiral path with its axis parallel to the substrate creates a more isotropic radiation pattern, allowing reliable communication regardless of the card's orientation relative to the reader

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of manufacture

If conventional planar antenna structures are used, then manufacturing is simple and economical, but the field of action is limited and orientation-dependent

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfield of action
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The invention maintains manufacturing simplicity by using standard smart card production techniques while achieving three-dimensional antenna geometry through the spiral configuration. The axis-parallel spiral design provides enhanced field of action and orientation independence without requiring complex manufacturing processes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The spiral antenna structure with axis parallel to the substrate serves multiple functions: it maintains electrical connectivity, provides orientation-independent coupling, and works with conventional smart card manufacturing processes, making the solution universally applicable to existing RFID and contactless card systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11799188B2Method for manufacturing a radiofrequency antenna on a substrate and antenna thus obtained
Publication Date: 2023.10.24 THALES DIS FRANCE SA
  • US11799188B2 patent drawing
  • US11799188B2 patent drawing

AI summary

The invention relates to a method for manufacturing an antenna for a radiofrequency transponder, said antenna including a spiral comprising turns which extend, at least in part, over an insulating substrate; the method is characterised in that it includes the step ac-cording to which at least one first portion of each turn is deposited on said substrate at a first plane level, at least one second portion of each turn being formed or kept at a distance from the first plane level of the substrate, the axis of the spiral being parallel to the plane of the substrate. The invention also relates to a portable electronic object comprising, in a fixed or removable manner, the obtained antenna.