Spiral Waveguide Absorbers with Grating Patterns

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Solution Overview

Problem

Semiconductor optical waveguide structures face issues with optical signal leakage and crosstalk due to high optical return loss from Ge absorbers, leading to instability and increased bit-error-rate in communication links.

Innovation Solution

The implementation of ultra-compact subwavelength waveguide absorbers with a spiral configuration and grating patterns, made from silicon or silicon nitride, which efficiently absorb incoming light with minimized back reflection, reducing the need for Ge material and integrating seamlessly with existing fabrication processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Ge absorbers are used to prevent optical signal leakage, then signal containment is improved, but optical return loss increases causing back-reflection and backscatter

Engineering Contradiction:
Improvesignal containmentVSAvoidoptical return loss
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material parameter from Ge to silicon or silicon nitride, and modifies the structural parameter by introducing a grating pattern with specific pitch and depth parameters. This combination achieves both signal containment and reduced optical return loss by controlling the interaction between light and the absorber structure through carefully selected material and geometric parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The grating pattern creates a porous-like structure with periodic voids that allow controlled light interaction. The grating geometry (pitch, depth, duty cycle) enables the absorber to maintain signal containment while reducing back-reflection by providing multiple scattering paths and reducing the abruptness of the material interface.

Inventive Principle:
Principle #31Porous materials

2Reliability

If Ge absorbers are used to prevent crosstalk, then signal isolation is improved, but manufacturing complexity increases due to additional material integration steps

Engineering Contradiction:
Improvesignal isolationVSAvoidfabrication process integration
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses silicon or silicon nitride materials that are homogeneous with the existing semiconductor waveguide structures. This material compatibility eliminates the need for separate Ge material integration processes, allowing the absorber to be manufactured using the same fabrication steps already employed for the photonic devices, thereby maintaining signal isolation while simplifying manufacturing.

Inventive Principle:
Principle #33Homogeneity

3Loss of energy

If conventional absorbers are used, then signal absorption is achieved, but device footprint is large

Engineering Contradiction:
Improvesignal absorptionVSAvoidabsorber footprint
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The continuous absorber structure is segmented into a grating pattern with periodic discontinuities. This segmentation increases the effective absorption per unit area by creating multiple interaction zones, allowing the same absorption performance to be achieved in a smaller footprint. The grating periods are designed to be subwavelength to maintain effective absorption while reducing the overall area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar absorber design to a three-dimensional grating structure with vertical depth components. This dimensional addition allows the absorber to interact with light over a larger effective area within the same footprint, improving absorption efficiency without increasing the lateral device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spiral waveguide absorbers with grating patterns significantly reduce back reflection and radiation losses, achieving improved signal integrity and a smaller footprint compared to Ge-based absorbers, with back reflection as low as -43 dB and insertion loss of 63 dB, while maintaining compatibility with known process flows.

Implementation Method 1

an absorber is coupled to the open or unconnected ports or other termination points of the photonics device

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The absorbers are known to be manufactured from Ge material as they are easily integrated into the fabrication processes of the photonics devices

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS11747562B2Waveguide absorbers
Publication Date: 2023.09.05 GLOBALFOUNDRIES US INC
  • US11747562B2 patent drawing
  • US11747562B2 patent drawing
  • US11747562B2 patent drawing

AI summary

The present disclosure relates to semiconductor structures and, more particularly, to spiral waveguide absorbers and methods of manufacture. The structure includes: a photonics component; and a waveguide absorber with a grating pattern coupled to a node of the photonics component.