Spiral Wrap LED Lighting System with Flexible Tubular Sleeve

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Solution Overview

Problem

Existing LED lighting solutions lack flexibility and structural support to maintain a desired shape, with traditional incandescent and fluorescent replacements being too rigid and rope-like accent lighting lacking any structural capacity, leading to inefficiencies in lighting distribution and installation.

Innovation Solution

A spiral wrap LED lighting system comprising a series of LEDs attached to a spiraling tubular sleeve made from a coiled strip of material, allowing for flexible and adaptable configuration, with structural elements like wires or metallic strips to maintain shape and provide illumination over desired areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional screw-in base LED lighting is used, then LED benefits are achieved, but flexibility and adaptability are lost due to rigid structure

Engineering Contradiction:
ImproveflexibilityVSAvoidstructural rigidity
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The lighting system is divided into modular LED segments that can be independently arranged and configured along the tubular sleeve, allowing flexibility in design while maintaining structural integrity through standardized connection points

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A flexible tubular sleeve is introduced as the structural foundation, replacing rigid traditional lighting housings. This sleeve can be bent, shaped, and adapted to various surfaces and configurations while providing mechanical support for the LED components

Inventive Principle:
Principle #30Flexible shells and thin films

2Stability of the object's composition

If rope-like LED accent lighting is used, then flexibility is achieved, but structural capacity to maintain shape is lost

Engineering Contradiction:
Improveshape maintenanceVSAvoidstructural capacity
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The tubular sleeve acts as a flexible shell that provides both structural support and shape maintenance. Unlike rope-like lighting that sags without support, the tubular structure inherently maintains its form while remaining flexible enough for various configurations

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The system combines the tubular sleeve structure with LED components and cabling within a composite assembly, creating a unified lighting system that integrates structural support, illumination, and electrical connectivity

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If traditional lighting hardware is used, then structural support is provided, but flexibility and adaptability are reduced

Engineering Contradiction:
ImproveconfigurabilityVSAvoidhardware requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tubular sleeve serves multiple functions simultaneously: structural support, shape maintenance, cable routing channel, and mounting surface for LEDs. This eliminates the need for separate traditional lighting hardware components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple traditional lighting components (housing, mounting structure, cable management) are merged into a single integrated tubular sleeve structure, reducing hardware complexity while maintaining all necessary functions

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spiral wrap LED lighting system offers flexible, multi-directional lighting that eliminates the need for traditional hardware, provides sufficient structural support to maintain shape, and simplifies installation and maintenance by wrapping around objects, addressing the limitations of existing LED lighting solutions.

Implementation Method 1

The sleeve may be formed from a coiled strip of material having sufficient structure for being adapted to and maintained in a desired shape

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A plurality of axially and spirally spaced lighting sources may be attached to the sleeve. The lighting sources may be LEDs

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS10317022B2Spiral wrap lighting system
Publication Date: 2019.06.11 ANGLERS FRIEND
  • US10317022B2 patent drawing

AI summary

The present invention, a spiral wrap lighting system, may include a series of light-emitting diodes, commonly referred to within the lighting industry as an LED flexible strip, affixed upon or otherwise attached to a surface or surfaces of a spiraling tubular shape, such as would occur if a tube were to have a torsion cut, which may include materials known to the electrical industry as spiral wrap sleeve tubing, being configured overall into any combination of innumerable linear or curvilinear shapes being capable of spanning within, from, between, or wrapping around other objects for the purpose of providing illumination.