Spiro-NOR HALS Stabilizers for Acid-Catalyzed Polyolefins

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Solution Overview

Problem

Conventional sterically hindered amine light stabilizers (HALS) with basic nitrogen atoms are ineffective in acid-catalyzed crosslinked polymers and ambient cured coatings due to interactions with polymer substrates or acid catalysts, leading to reduced stability against oxidative, thermal, and actinic radiation.

Innovation Solution

Development of novel NOR HALS compounds with spiro-substitution in the 4-position of the tetramethylpiperidine ring, which have low basicity and high thermal stability, allowing them to stabilize polyolefins and coatings systems effectively even in the presence of acidic residues or catalysts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional HALS with basic nitrogen atoms are used, then light stabilization is effective, but they become ineffective in acid-catalyzed crosslinked polymers and ambient cured coatings due to interactions with polymer substrates or acid catalysts

Engineering Contradiction:
Improvelight stabilization effectivenessVSAvoidcompatibility with acid-catalyzed systems
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent modifies the chemical parameters of HALS by introducing N-alkoxyamine (NOR) groups and spiro-substitution at the 4-position of the tetramethylpiperidine ring. These structural changes reduce the basicity of the nitrogen atom while maintaining the steric hindrance necessary for stabilizing activity, enabling the stabilizer to function in both basic and acidic environments.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite molecular structure combining the tetramethylpiperidine core with N-alkoxyamine substituents and spiro-cyclic groups. This composite structure integrates multiple functional elements: the core provides steric hindrance for radical trapping, while the N-alkoxyamine and spiro-substituents modulate basicity and thermal stability, achieving broad compatibility.

Inventive Principle:
Principle #40Composite materials

2Temperature

If basic HALS are used in high processing temperature applications, then stabilizing activity is maintained, but interaction with acid catalysts and polymer substrates reduces effectiveness

Engineering Contradiction:
Improveprocessing temperature stabilityVSAvoidstabilizing activity in acidic environments
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the chemical parameters by reducing nitrogen basicity through N-alkoxyamine formation and spiro-substitution. This parameter modification allows the stabilizer to maintain its radical-trapping capability at high temperatures while avoiding deactivation by acid catalysts, as the reduced basicity prevents strong interactions with acidic species.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If N-alkoxyamine substitution is introduced to reduce basicity, then compatibility with acidic systems improves, but thermal stability must be maintained

Engineering Contradiction:
Improvecompatibility with acidic systemsVSAvoidthermal stability
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent designs a composite molecular architecture where the N-alkoxyamine group reduces basicity for acid compatibility, while the spiro-substitution at the 4-position and the tetramethylpiperidine core provide structural rigidity and thermal stability. The combination of these elements ensures both acid resistance and high-temperature performance.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP2440557B1Novel sterically hindered amine light stabilizers
Publication Date: 2017.04.05 BASF SE

AI summary

The instant invention pertains to sterically hjndered amine Nght stabilizers (HALS) with low basicity at the nitrogen atom and high thermal stability. They are characterized by their spiro- substitution in the 4-position of the tetramethylpiperidine ring (Spiro-NOR-HALS). These compounds are particularly effective in stabilizing polymers, especially thermoplastic polyolefins, against the deleterious effects of oxidative, thermal and actinic radiation. The compounds are also particularly effective in stabilizing acid catalyzed and ambient cured coatings systems. They are particularly useful when high processing temperatures are additional required.